KERONE

Bhayander, Mumbai, Maharashtra

kerone are having more than 40years experience in providing the various types of the process equipment such as reactors. Kerone understands the critical importance of reactors in process development.kerone reactors automatic operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss etc.

reactors manufactured by kerone of high quality. We manufacture various type of reactors :

Sterilization is defined as the process where all the living microorganisms and other biological agents such as fungi, bacteria, viruses, spore forms, unicellular eukaryotic organisms such as Plasmodium, etc are killed. Disinfection is the process of elimination of most pathogenic microorganisms (excluding bacterial spores) on inanimate objects. Microwave based solution is one of Environmental sustainability, Efficient and safest physical method, the key principal works behind is the exploitation of heat effects of electromagnetic energy for eradicating all microorganisms by attaining their Lethal Temperatures. This all achieved from the property of microwave that heat effects deriving from the interaction between electromagnetic energy and polar molecules, it is possible to achieve lethality of pests by overheating immediately when temperature achieves their Lethal Temperature. Microwave System is one of the most popular physical method that can be used to disinfest all products of vegetable origin Ainfested by pests such as Cereals (rice included), Seeds like pine-nuts, Legumes(beans, chickpeas, lentils), and Dry fruits(dates, currants). Major causes of loss of the agro food are Post Harvest phase and in Storage, Biological Infestations which begin on field (significantly depreciate a lot of products in a very short time). The decreasing cultivatable land and increasing demand of food due to ever increasing population has resulted that food safety should be taken at most priority. Conventional Disinfestations Methods such as Conditioning of Silos and Warehouses, Fumigation, Controlled Atmosphere and Extreme Temperatures having some limitation such as High costs and long treatment times, Handling of dangerous chemicals, Persistence in food of toxic residues and Pollution. Microwave based system are very advantageous over these systems due to its speed (shorter response time), Ease of handling (No chemical processing involved), also it does not produce polluting gases or toxic residuals. We at KERONE are now in strategic collaboration with Emitech, Italy for technical know-how in the field of sterilization and disinfestations using microwave technology.

Advantages Microwave Pest Control Method:

• Full efficacy: 100% mortality rates on pests in all life stages (eggs, larvae, pupae and adults).
• No significant change in quality: physical characteristics in wood and nutritional characteristics in food
• Absence of polluting effects harmful to operators and the environment
• Plant origin products free from exotic pest scan be exported without any phytosanitary concern in response to the ongoing FAO-IPPC needs
• No toxic residues in the end products
• Energy saving

We offer flat belt conveyorised oven, which is an electrically heated conveyor oven. These consist of various zones in where in same temperature can be provided in the zones along the path of the belt.

Features

• Control panels are provide on each zone and also a common control panel can be provided as per the client's requirement
• Fans/blowers are incorporated in each zone for air circulation and uniform temperature
• Products are places on the belt on loading side of the oven & unloaded from the other side

KERONE is proud to be the industry leader for building and supplying electric Infrared Booster Ovens for Powder Coating applications. We work directly with manufactures as well as systems integrators to provide you the best heating equipment for your application.

We recognize that in today's higher priced utility market that our customers need to maximize production while reducing operational costs. In most cases by adding an electric infrared booster to your convection oven you can responsibly do both while also improving quality. We have seen customers reduce operating costs up to 50% and even more in some cases, and increase line speeds by 50-100%.

The KERONE electric infrared booster oven is also an environmentally friendly, responsible choice. Our clean electric heaters do not produce environmentally hazardous by-products, or add any other variables to the process. The heater style is proven to be the highest efficiency available giving you the most heat transfer for your energy dollar. Even the resulting ambient heat can be redirected into the convection oven for added savings. With recent government "Green" initiatives and mandates to reduce carbon footprints, Electric Infrared Equipment is the ideal choice to reduce emissions and utilize a clean energy efficient heat source.

Advantages of adding a Booster Oven in front of a traditional convection oven.

• Parts are heated to desired temperature before entering convection oven.
• Powder flows or pre-gels before entering air flow to eliminate blow off or color contamination.
• Increased line speed, production, maximizing resources.
• Reduce convection oven by half or more, lower temperature and operation costs.
• Better quality cure.
• Smaller foot print results in less work in progress.

KERONE are having +40years experience in designing and manufacturing infrared conveyorised oven that are one of the best suited solution for the process of sand mould curing. We design as per the size and process need of the client.

features of ir heating of foundary sand moulds

• Continuous process due to conveyor
• Heating is highly controllable
• With IR heating system shape requirement is less
• Easy maintenance.

Applications

This is made up of 8-shape high-purity clear quartz twin tube, each tube has Heating Coil of Tungsten material which runs in U shape in the tube which is filled with halogen gas.

• Power Density up to 150kw/m2 is achieved. Heating up and cooling down time is approximately one second.
• These heaters are available with gold reflector and without reflector.
• Reflector is in the form of gold coating on outer rear side of the tube.
• Due to reflector heat loss from backside is prevented and thus power saving is achieved.
• This also results in making surrounding work area cooler.
• This also increases the efficiency and directionality of the heater.
• There are two standard sizes 11 mm x 23 mm and 15 mm x 32 mm in cross section. Maximum length available is 2000 mm.

Necessity of Skid Mounted Reaction Units

Expensive and high-grade products are not produced in large quantities, as they are typical for pharmaceutical industry, & also forfine/special chemical areas. Small, flexible facilities are necessary for these applications, which can be easily cleaned quickly be adjusted for the next product.They need corrosion resistant materials that do not interact with the product and do not contaminate it. In addition, it is frequent that only limited space is available for the assembly of the facility, and therefore compact design is preferred.

Solution

Traditionally, the fine chemical and pharmaceutical industries have favoured batch reaction, so we have provided multipurpose reactors which can perform various chemical reactions.KERONE has developed a systems perspective to reaction technology, whereby a fully functional reaction unit, including peripheral equipment, is built and assembled in our workshop as a skid, then delivered to the customer as a complete operational system.

• Reactor of respective size with Mechanical seal, suitable agitator, Motor, Gear Box, Bottom valve & Cladded insulation.
• Main Condenser & Vent condenser with distillate cooler & vapour column from reactor.
• Liquid reactant addition vessel of suitable size.
• Two distillate receivers of suitable size.
• Distillate & reflux lines within skid.

This equipment enables you to run several projects simultaneously or conduct multiple runs of the same project.Ideal for extractions, distillations etc. The equipments comprises of six 41/2" cast aluminum plates having individual 'Sunvic'heat controls for setting the same temperature for all six plates or for setting adjustable temperature separately.The temperature shall range from ambient to 300 o c. Each hot plates has a 300 watts Heater.

The Unit includes pilot lamps for individual plates and a lap for the power supply. Rubber buffers prevent serface damage. The Heater Utility rack includes 12 Clamps, 12 clamp holder and 4 rods.The equipment is supplied without any glass parts. Works on 220/230 volts, AC.

KERONE is pioneer in providing heating systems for the various needs of the processing and manufacturing of Plastic and Plastic articles. Due to scarcity of metal and wood the plastic has became major substitute for them for various applications. In multiple applications plastics needs to demonstrate higher degree of toughness and strength, to achieve the desired toughness the stress present within the various corpuscles bonds must be removed. This process of removal of stress plastic is known as Annealing.

Advantages offered by Infrared in Annealing process are:

• 1. Increase in speed of heating process.
• 2. Lower-cost of energy.
• 3. Intensity adjustments are easy for different products.
• 4. Infrared heater installation is simpler and maintenance cost is lower.
• 5. Infrared Plastic annealing ovens does not produce residual.
• 6. An infrared Plastic annealing heater is more cost effective and requires lesser floor space.