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Typical Comparitive Overview Of Pallets Over Sized Iron Consumption (For 100 TPD)
| Particulars | Pellets | Sized Ore |
|---|---|---|
| Average Campaign Period | 120 days | 60 days |
| Average yearly shutdowns | 3 | 6 |
| Total time loss in shutdowns | 15 days | 30 days |
| Total Productivity Loss | 4.16% | 8.33% |
| Production Capacity (Per day) | 120 mt | 80 - 90 mt |
| Fines generation in transit | Nil | 2% |
| Iron Lumps / Ore required per ton of sponge iron | 1.50 mt | 1.60 mt |
| Fines (-5mm) in ore | 2% | 8% |
| Coal consumption per ton of sponge Iron | 1.4 mt | 1.6 mt |
| Electricity consumption | 50 units | 70 units |
| Total cost of shutdown maintenance | 50% | 100% |
| Sponge Iron Fines | <10% | >20% |
| Cost of production of per ton of Sponge Iron | Lower | Higher |
| Laterite | 0 | 2% |