Other Products / Services #333534

• Pharmalab India uses a unique three stage pyrogen removal system
• A specially designed centrifugal separation followed by separators.
• Unique purging system for removal of impure water.

• No mixing of washing media.
• Each wash at two stations.
• Common Neck Holder upto 28 mm.
• Easy changes over.
• Material of construction S.S. 304 or S.S. 316.
• Optional features Water saving features, filters, hot water wash etc.
• No skill required for operating the machine.
• Suitable for Pet bottles also.
• For bottle dia. above 90 mm different model available.

• Dead leg & Crevice free Mirror polished contact surface as per cGMP criteria
• 100% Aseptic and Hygeinic Design as per USFDA 3A, EHEDG, ASME (BPE) Norms
• 100% cleanable & sterilizable
• Electropolished inside surface to
• Comfortable handling
• Specially designed Pressure Vessel suitable for In-situ sterilization
• Complete set of filtration equipment with Pressure Vessel + Membrane Filter Holder + Sterile Filling Vessels can be supplied

• Dispensing Nozzle with Dip Tube
• Pressure Nozzle with Clamp
• Handle for Lifting/Shifting
• SS Trolley with PU Castors
• Sight Glass (Optional)
• Safety Valve
• Vertical, Cylindrical with Conical / Dish top and shallow dish bottom with skirt
• Top opening with T/C clamped with skirt
• Contact parts: SS 316L, Mirror polished to 0.3 Micron RA
• Non-Contact parts: SS 304 Matte finished to 0.8 Micron
• Gasket: Food Grade Silicone
• Dynamic Working of 3.5 to 4 Barg Pressure and partial vacuum
• 5 L to 250 L

• Completely welded construction prevents solids from bypassing the filter bags, which is usually the case in conventional Sewn bags due to Needle holes of seams.
• Flanges bag collar with integral gasket avoids bypass of unfiltered liquid due to optimum compression sealing arrangement.
• Dual Handle lift-out for quick and easy filter bag removal also eliminates contact with unfiltered liquid or dirt.
• Treated Exterior surface minimizes fiber migration in downstream.
• Fully combustible construction provides total incineration at low temperature and reduces disposal cost.
• High strength design minimizes bag breakage reducing product failure.
• Low-Pressure Drop offers greater yield per filter bag.
• Permanently embossed micron rating and filter bag size eliminates incorrect replacement.
• Offers low-cost high-performance liquid filtration.

• It allows a significantly greater differential pressure before change-out.
• A nonwoven, Polypropylene spun bond jacket eliminates fiber migration in downstream.
• The bag has an inverted bottom and has an edge on the longitudinal weld.

• 1. 100% FDA compliant composite layer; melt-blown polypropylene microfiber provides optimum efficiency and enhanced solids loading.
• 2. Zero Bypass collar to eliminate solid bypass.
• 3. Multiple layers of graded-density, melt-blown polypropylene serves as a primary upstream filter.
• 4. Separately jacketed, this pre-filter collects larger particles thereby preventing them from prematurely blinding the media below.
• 5. With the fluid progressing downstream, the layer of absolute-rated microfiber captures finer particles.
• 6. A layer of nonwoven spun bonded is used to jacket the filtering membrane, providing structural support and minimizing fiber migration downstream, thereby resulting in superior product with economical pricing.

• 1. Best suitable for batch or small application or as a final filter where the range of particle size is fairly narrow and consistent.
• 2. Superior to either felt bag or cartridges.
• 3. Designed to provide highly efficient liquid filtration for application requiring a consistent level of purity.
• 4. Absolute-rated material achieves 97% filtration efficiency in micron rating from 1-200.

• 1. High loading and efficiency demanding application.
• 2. Unique ability to effectively filter liquids where particle vary in both size and distribution.
• 3. Achieves efficiency levels of at least 99%.
• 4. Micron rating from 0.5 to 50.

• Sterilization of filled containers of HDPE/LDPE bottles, PVC multi-layer pouches or glass bottles.
• Terminal sterilization of large volume infusion solution in glass bottles, plastic bags.

• High flow circulation centrifugal pumps
• Plate type heat exchanger for efficient heating and cooling of water.
• Special distribution plate arrangement for optimal water shower
• Installation is floor or pit mounted
• Optional automatic loading unloading system
• Single or double door, semi-automatic hinged type or automatic sliding type
• Water distribution headers & spray nozzles arranged in a manner to ensure uniform heat distribution throughout load
• Temperature & pressure monitoring inside the chamber
• PLC & HMI based control system with provision for SCADA connectivity.
• Range of alarms & safety devices for product, process & operator safety
• Strip chart or paperless recorders available
• High powered centrifugal pump used for re-circulation of water in the system
• All international brands piping and valves used to exemplify the performance of the machine (optional)

Also Check Out:

• Steam Sterilizer Hinge Door
• Rubber Bung Processor Cum Sterilizer
• Dry Heat Sterilizer

• The machines are available in the range of 6 to 20 rows for output range from 90 to 240 Bottles Per Minute (BPM).
• The washing sequence is flexible with eight internal and two external wash stations.
• The entie operation is visible to the operator for observation.
• S.S. Tanks, Pumps, Filter Housing and PLC are a part of the machine.
• Filter cartiridges can be offered as optional.

• All liquid contact parts are in S.S. 316
• Easy for operation.
• Requires less skill to operate.
• All covers/cladding are in S.S. 304.
• Available with flameproof electricals also.

• Robust design.
• All liquid contact parts are in S.S.316 and non contact parts are in S.S. 304.
• Auto synchronization of main & conveyor motor with VFD.
• Pre-set settings available.
• Less moving parts, hence less maintenance.
• Require less skill to operate the machine.
• Suitable bearings are used in place of bushings.
• Machines have flexible cam setting for various liquid.

• GMP compliant compact design.
• Suitable for Plastic / HDPE / Glass bottles
• Fill sizes range from 30 to 500 ml , fill accuracy +/- 1%
• Same machine can cater to ROPP or Plastic/Screw
• Caps
• Output ranges from 40 to 280 bottles per minute
• Centralized arrangement for Height & volume
• Adjustment
• NO Bottle NO Fill, NO bottle NO cap, NO Cap
• Machine stop
• Auto level adjustment for overhead Filling hopper
• Safety cabinet
• Fault alarm system
• Quick change over
• Wash cycle thru PLC
• PLC controlled
• Automatic cap loading system ( optional)

• Easy to clean simple to maintain
• Complete Stainless Steel GMP Model
• High Quality, Low Decibel, Vacuum pump with dust filters
• Confirmatory to European safety standard
• No Product, No Leaflet, No carton
• Supports both tuck in as well as hot glue cartons
• All critical component are of European brand
• Leaflet folding with up to 4 fold and pushing
• Supports both folding as well as hot glue cartooning
• Vision Inspection system (Optional)

• Precise automatic infeed.
• Print mark registration and sealing.
• Leister (Switzerland) make heating gun.
• PLC-HMI based operation.
• Overload clutch protection for longer life.
• Easy changeover with change over kit.s
• Flame proof electrical panels (optional).
• Tube cleaning with dedicated suction blower.
• GMP model with all sides cover.
• Confirmatory to European safety standard.
• No tube-No fill, No seal, No cutting.
• One Machine suitable for aluminum, laminated and plastic tubes.
• Auto collection of Laminated tube residual.

• a. 100% Automatic closing and opening of Lid and automatic start of Washing and Disinfection program.
• b. 100% Stainless steel internal body and side panel.
• c. Top loading facility.
• d. Sluice function with flush facility.
• e. Thermal disinfection facility with inbuilt steam generator.

• a. The only bedpan washer with no manual contact.
• b. Minimal time to replace soiled Bedpan.
• c. Allow cleaning of diverse range of equipment & not only Bedpan.
• d. Economical and efficient method of Thermal disinfection.
• e. High performance cleaning with 12 high-pressure jets of which 4 are with rotate function.
• f. Quick and super skilled service support from well established Pharmalab network across the region.
• g. Prompt spare delivery management system of Pharmalab.

• Efficient tank design and the optimum transducer selection and placement to ensure an uniform power of 1200W
• Our washers come with a standard 30KHz ultrasonic frequency with other frequencies available on request
• Critical cycle parameter control: The washer automatically monitors, control and records the ultrasonic power, tank temperature and the cycle time throughout the cycle
• The washer is provided with luer lock arrangement for circulation of water and effective cleaning
• Rinsing is done through powerful spray nozzles

• Optimum loading height
• Automatic process-Pre-washing, water filling & detergent dozing, Ultrasonic washing with process parameter control, draining of tank and rinsing
• Easy chemical can replacement with low level alarms

• cGMP and Hygienic design to meet all hospital needs
• Optimized processes for a complete wash:
• A powerful washing system with a unique spray arm design to ensure effective spray pressure and a sweeping spray pattern
• Efficient detergent usage the powerful washing reduces the reliance on chemicals to achieve required results
• A three tank arrangement to perform multiple activities simultaneously reducing the cycle time
• Turbulent air drying to help achieve better and quicker drying
• Fully automatic system with customizable cycle option and automatic detergent dozing provides for an easy validated operation
• The washer complies with the medical device directive 93/42/EEC, EN 15883-1 and EN-15883-2, HTM 20130 and the medical devices quality management systems requirements for regulatory purposes ISO 13485

• Designing as per latest edition ASME Sec. VIII Div.1 and other National & International Design Codes
• Preparation of detailed Fabrication Drawings and DQ
• Material supply in all SS Series and Alloys as required
• Meticulous fabrication by Skilled qualified works team
• In-Process quality control as per QAP
• Testing as per FAT Protocol
• Supply and installation supervision

• Selection and Design of most efficient Agitation System for required process by Qualified Chemical & Mechanical Design Engineers
• Efficient Heat Transfer Device designs like Jacket, Limpet, Dimpled Jacket Internal coil etc.
• Crystallizer Design as per process requirements
• Slurry Processing Agitator Design
• Gassing Agitator Design
• Viscous Fluid Agitator Design
• All kind of Heat Exchanger Design from Double pipe to large Shell & Tube type, Evaporators, Reboilers, Condensers etc
• Vertical & Horizontal Storage and Pressure Vessel design
• Packed Column Design & Fabrication
• Bonnet Heat Exchangers

• API Plant
• Chemical Plant
• Liquid Processing application

• We can offer you the complete plant comprising:
• Design and detailed Engineering
• Equipments & Piping Layouting
• Sugar and Glucose Transfer System
• Sugar Syrup Preparation with efficient bottom entry agitation
• Clear and Suspended Liquid Manufacturing System with On-line or Built-in Homogenizer
• Efficient Filtration System for the clear/suspension syrups
• Agitated or Non-Agitated Storage Vessels for the Filling line with change over panels
• CIP & SIP System for cleaning & sanitization of the system
• SS Operational platform with Stair & Railing
• Sterile Piping System with Sterile Control Valves and most suitable instrumentation
• PLC based Automation System as per 21 CFR Part 11 (Optional)
• System Qualification Documents like DQ, FAT, IQ & OQ Protocols
• State-of-the-Art manufacturing under highly qualified workshop by skilled labour
• Efficient site teams for the erection and assistance in the validation of the process cycle.
• CE marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test
• Prompt After Sales Services

• Crevice & Dead leg free design, Contact surfaces to less than 0.5 m RA finish from inside
• Complete drainability
• Contact Parts: MOC SS 316L
• Non-Contact MOC SS 304 finished to 0.8 m RA Matt
• Completely suitable for in-line CIP & Sanitization
• Product Sampling devices
• Food Grade Gaskets in compliance with FDA 21 CFR Part 177-2600
• Zero Dead-Leg Flush Bottom Diaphragm Valves

• Cough Syrups
• Oral Drops
• Expectorants
• Antacid Suspensions

• Vessels, Valves & accessories in compliance up to Class 100 classified area.
• SS Skid Mounted System.
• Designing the sterile mixing vessels as per the highest cGMP standards with Design Qualification.
• Clean environment manufacturing with Factory Acceptance Test facilities.
• Providing custom required Automation as per MCA & 21 CFR Part 11.
• Efficient Micro Filtration System of sterile application with pumping system.
• Providing required sterile accessories.
• Providing qualification documents like DQ, FAT & Protocols of IQ & OQ.
• CE marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test.

• Sterile piping, valves and instrumentation.
• Custom required Vessel agitation system, sterile Magnetic Agitator as required.
• Mobile Auto CIP & SIP Units.
• Skidded Systems with integrated piping, valves & Automation with inbuilt CIP/SIP System.
• All contact parts SS 316L mirror polished to less than 0.5 Micron + electrpolished.
• Zero Dead leg design for vessel and Flush bottom diaphragm valve.
• Providing validated CIP & SIP devices without any shaded area in spray system.
• Food grade Gasket conforming to FDA 21 CFR Part 177.2600.
• Non-Contact parts SS 304 matte finished to less than 0.8 Micron.
• Sterile sampling devices, cleanable & sterilizable.
• SS Matte finished control panel.
• GMP validated Magnetic Agitator with required mixing profile or top mounted compact agitator with sterile Mechanical Sealing systems.

• Injectable Small Volume Parenterals
• Eye Drops
• Nasal Drops
• Sterile Oncology Products

• Detail Design & Engineering
• Automation
• Manufacturing
• Qualifications
• Installation Supervision
• Piping Systems
• CIP & SIP Systems
• Assistance in validation
• CE marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test
• After Sales Services

• Crevices and dead leg free contact surfaces, electropolished from inside
• 100% Drainability
• Completely suitable for CIP & SIP
• Aseptic Sampling facility
• Flush mounted Tank Bottom Diaphragm Valve
• Sterile Micron Filtration System
• Food Grade Gaskets in compliance with FDA 21 CFR Part 177-2600
• State-of-the-Art Bottom Entry Mixing System with Sterile Double Mechanical Seals OR Bottom Magnetic Stirrers
• Vacuum Powder Addition System

• Infusion Solution
• Electrolytes
• De-aeration

• Transfer of products from storage vessel to filling line
• Load Cells for Manufacturing Vessel for weight automations
• Vacuum Transfer Systems for Oil & Water Phase
• PLC based Automation system suitable for SCADA connectivity
• Dedicated Skid, CIP & Sanitization System
• Inter-connecting aseptic piping and valves system
• SS Operating Platform
• SS Control Panel
• Flame-proof System on request
• CE marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test

• High sanitary standard Design & Manufacturing
• Internal surface Mirror polished to less than 0.5 Micron RA
• Double Speed contra-mixing slow agitator with step less speed control
• Inbuilt/Inline High speed Homogenizer
• Hydro Lift top covers
• SS 316L contact parts & SS 304 Non-contact parts
• High standard Automation System
• Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
• Smooth processing with low shear force
• Teflon scrapping mechanism with Agitator
• Internal/External re-circulation system
• Fine distribution range 10 1 Micron
• 100L to 5000L with viscosities up to 1, 00, 000 cPs

• Lotion/Cream
• Delicacies
• Hair Cosmetics Products
• Skin Cosmetics
• Gels
• Emulsions
• Lotions
• Tooth Paste
• Jams
• Dressings

• Agitator of Gelatin Cooker is a special kind of Contra-rotating type Anchor having Triangular Blades for imparting low shear mixing action to highly viscous Soft Gelatin mass for intimate mixing.
• Hydraulic Lifting System for the top cover of the Gelatin Cooker
• PLC Programmed (optional) for Dual speed agitation to reaction mass of Gel cooker as per the defined recipe
• Specially constructed Gelatin Feed Tank with electronic heating system
• Medicament Mixing & Homogenizing Vessel
• Multi-purpose Mixing & De-aeration Unit with SS Control Panel for carrying out the following operation
• Mixing of Medicament
• Colour Mixing in Gelatin mass
• De-aeration of Gel mass
• Hydraulic Lifting of Agitators for different operations with quick release coupling for agitator change/cleaning operation
• Heat traced transfer pipe line for feeding Gelatin in to the Encapsulating Machine
• Vacuum Control System for De-aeration in Gelatin Cooker
• Strict compliance to cGMP as per the international standard norms
• SS 316L contact parts mirror polished to less than 0.5 Micron RA & SS 304 Non-Contact parts matt finished.
• 100% drainable, crevice and dead leg free internal surface
• CE marked Equipments are offered with Third Party Inspection & All Electrical Control with ERTL Approval & Test

• Glycerine/ Sorbitol Storage Vessels
• Raw Gelatin Feed Tanks
• Gelatin Cooker
• Gelatin Feed Tanks
• Plain/Jacketed Medicament Storage Tanks
• Medicament Mixing and Gelatin Colour Mixing and De-aeration Unit with Hydraulic Lift system
• Medicament inline Homogenizer & Lobe Pump
• SS Working Platform
• Instrumentation & Piping
• Utility System of Hot Water & Vacuum
• Mobile Auto CIP Unit
• Gelatin Cooker 100 L to 2000 L Cooker capacity

• Processing of soft gelatin capsules

• Designing, Manufacturing, Supplying and Commissioning all types of Biotech Processing equipments including Fermenters and Bio-Reactors in the standard model as well as the Custom Process System requirements in a fully Turnkey Integrated Package.
• Vessel: SS 316L, ASME coded, Inside EP to
• Resterilizable Sample Valve
• Resterlizable Harvest/Drain Valve with quick connect fillings
• Peristaltic Pumping System
• Utility Service of:
  1. 1.Water
  2. 2.Clean Air
  3. 3.Pure Steam
  4. 4.Boiler Steam
  5. 5.Cooling Water/Chilled Water Supply & Return
  6. 6.Drain System
  7. 7.Venting System

• Multiple Sterile Steam Traps.
• Multiple Ingold-type ports for RTD, pH & DO Sensors.
• Thermal Mass Flow Controller for Air.
• Resterilizable Vent Filters.
• Open Piping Frame.
• Safety ports.
• SS 316L Rupture Disc.
• Automatic Back Pressure Regulator.
• Exhaust line with Heat Exchanger & View Glass.
• Compact Top or Bottom Drive Unit.
• Efficient Agitation System.
• Light & Fill port with sanitary Tri-Clamp.
• Modular Design with a variety of options for customization.
• Zero-Dead Leg sanitary fittings.
• Large touch screen Interface for clear view of Process Parameters.
• NEMA for Control Panel.
• Control System as per GAMP Guidelines.
• Head Plate Ports for addition of Sensors.
• Double Mechanical Sterile Seal.
• High Level Foam Control.

• CIP Tank/Tanks, Jacketed/Non-Jacketed
• Supply Pump/Return Pump
• Heater as required
• Dosing Tanks/Pumps
• Inter-connected Pipings/Valves/Instrumentation
• Automation System/Control Panel
• SS Skid/SS Platform

• Pure Steam Header with PI, TI & Safety Valve
• Condensate Header with sterile steam trap unit and Temp. Sensor
• PLC Control Panel with Time/Temperature control program, printer, alarm etc. as required
• SS Mobile Stand with PU Castors

• Sanitary Design to meet all cGMP criteria
• Contact parts : SS 316L, Mirror polished & EP to
• All Non Contact parts : SS 304 Matte finish
• Orbital Tube welding
• Automation as per MCA & USFDA 21 CFR Part 11
• Built to custom requirement
• 100% Drainability
• GMP documentation like DQ, FAT, IQ, OQ & PQ Protocols
• Site Installation & Commissioning
• Documented Output of cleaning & sterilization cycles

• Pharmaceutical
• Biotechnology
• Food
• Beverage

• UNIFLUIDTM refrigeration system
• Isolated Automatic Shelf Loading / Unloading system
• Validated CIP system with mechanically driven 180 rotating spraying system and various others.

• Cylindrical Chamber
• Shelves
• Ice Condenser (Internal)
• Isolation Valve
• Stoppering
• Sanitary Piping
• Sterile Air Filtration System
• Sub Door
• Cleaning In Place (CIP)
• Sterilization in Place (SIP)
• Refrigeration and Heating System
• Vacuum System
• Thermal Fluid Circulation System
• Automatic Loading And Unloading Systems (ALUS)

• Sterility testing in an aseptic environment for perfect test results
• Fast and easy testing performance
• Quick installation in the laboratory
• Low running costs compared to clean room operations

• Integrated SKANFOG H2O2 decontamination reaching a 6 log reduction of G. stearothermophilus
• Fast decontamination cycle of the chamber
• Integrated catalytic converter to break down H2O2 no HVAC installation required
• Safe change return air filter: isolator is suitable for testing hazardous products

• Complete documentation according GAMP 5.0
• Installation and commissioning
• Isolator qualification IQ/OQ
• Decontamination cycle development
• Microbiological qualification
• Documented operator training

• PLC controlled machine
• Customised infeed & collation
• Automatic infeed arrangement
• Cooling after heat shrinking
• SS 304 version
• Adjustable heating tunnel
• Suitable bearings are used in place of bushings.
• Cost saving compared to other machines by 5 10% lower film consumption & savings on thermal heat energy