2000 Kg/HR Automatic Poultry Feed Crumble Plant

FABON 2000 kg/hr Automatic Poultry Feed Plant High-Efficiency Poultry Feed Production for Modern Farmers The FABON 2000 kg/hr Poultry Feed Plant is a fully automatic, energy-efficient, and high-capacity system engineered to meet the feed demands of large-scale poultry farms and commercial feed mills. Designed and manufactured by FABON Engineering Pvt Ltd, this plant integrates advanced processing technologies for mash, pellet, and crumble feed production — ensuring consistent quality, nutritional value, and optimal bird performance. With a capacity of 2 tons per hour, this plant is ideal for producing feed for broilers, layers, ducks, and breeders, and can be configured for multi-feed applications. Each unit is built to deliver maximum throughput, low maintenance, and long service life — making FABON one of the most trusted names in feed manufacturing machinery across India and global markets. Complete Process Flow of the 2000 kg/hr Poultry Feed Plant Raw Material Intake & Cleaning The process begins with the intake of ingredients such as maize, soymeal, rice bran, sunflower cake, fish meal, and additives. A pre-cleaning unit removes impurities like dust, stones, and metal particles to ensure feed hygiene and protect downstream equipment. Grinding (Hammer Mill Section) A heavy-duty FABON Hammer Mill equipped with a 75 HP motor uniformly grinds raw materials to the desired fineness (up to 200–500 micron). The result is a homogeneous mix that promotes better digestibility and feed conversion ratio (FCR). Batch Mixing Section The ground material is transferred to the FABON Ribbon Blender or Double-Shaft Mixer, where precise mixing of micro-ingredients, vitamins, and minerals takes place. The mixer ensures uniformity with a coefficient of variation (CV) ≤ 5%, meeting global poultry nutrition standards. Pelletizing Section The mixed material is conditioned with steam and processed in the FABON Ring Die Pellet Mill (fitted with a 100 HP main motor). Steam conditioning improves gelatinization and binding, producing firm, glossy pellets of 2–4 mm diameter. Pellet die and roller sets are made from hardened alloy steel for durability and low wear. Cooling Section Hot pellets (80–90 °C) are cooled using a counter-flow pellet cooler, reducing temperature and moisture to safe storage levels (≤ 12%). This step enhances pellet shelf life and prevents fungal growth. Crumbling & Sieving Section For chicks and growers, the FABON Crumble Roller Mill converts pellets into uniform crumbles. The vibratory sieve ensures consistent particle size distribution and removes fines. Bagging & Packing Section The final feed is automatically weighed and packed in 25–50 kg bags using a semi-automatic weighing and sealing machine. The packing unit ensures accuracy, reducing wastage and manual labor. Technical Specifications ParameterSpecification Production Capacity 2000 kg/hr (2 TPH) Feed Type Mash / Pellet / Crumble Main Drive Motor 75–100 HP (Crompton / ABB) Mixer Capacity 1000 kg per batch Pellet Die Diameter 2 mm – 8 mm Pellet Mill Type Ring Die or Flat Die Cooling System Counter-flow Cooler Control Panel Fully Automatic PLC-HMI (Delixi / Siemens) Connected Load Approx. 150 – 180 kW Power Supply 415 V / 50 Hz / 3 Phase Operating Staff Required 3–4 Persons Recommended Shed Size 60 ft × 40 ft (minimum) Key Features of FABON 2000 kg/hr Poultry Feed Plant ✅ High Productivity: Continuous 20-hour operation ensures large-volume feed output for commercial supply. ✅ Consistent Pellet Quality: Optimized die-roller design for smooth pelletizing and minimal fines. ✅ Energy-Efficient Design: Advanced motor and gearbox combination reduces power consumption by up to 15%. ✅ Stainless-Steel Contact Parts: Food-grade construction ensures feed safety and hygiene. ✅ Low Maintenance: Modular components simplify cleaning, inspection, and replacement. ✅ Automation Control: PLC-based automatic system with HMI display for feed