Automatic Liquid Filling Capping Machine

Supply TypeManufacturer, Exporter, Supplier, Retailer
Preferred Buyer Location All over the world

Automatic Liquid Filling Inner Plugging Screw Capping Machine This automatic system comprises of a 3 stages indexing mechanism to perform a sequence of operations for Filling,....

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Medi Pack Process Technologies

Sardar Patel Ring Road, Ahmedabad, Gujarat

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Member Since 12 Years
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Automatic Liquid Filling Inner Plugging Screw Capping Machine

This automatic system comprises of a 3 stages indexing mechanism to perform a sequence of operations for Filling, Inner Plugging and Screw Capping. The unit is fabricated on rigid MS structure and cladded with SS Sheet to meet GMP requirements. All three operational stations are housed in a common acrylic cabinet to provide safe working zone. The unit is made compact & versatile with three operational stations of Filling, Inner Plugging and Screw Capping on a common center star wheel adjoined with in feed & out feed S.S. slat conveyor. Filling station consists of two / four reciprocating nozzles for peristaltic pump assisted dosing. Inner Plugging station consists of vibratory inner plug feeding device and pneumatic plug pressing unit along with pneumatic cap placement mechanism. Screw Cap sealing station consists of Vibratory screw cap feeding device along with and cap screwing unit with Rotary heads. Main drive, conveyor drive, servo capping drive & servo filling is synchronized PLC.

Operation :

Empty vials moving on the conveyor is fed to the center star wheel where all the operations of filling, plugging & screw capping will be performed in an indexing mechanism. Vial moves under the filling station and full dose of solution is filled in two stages under both the nozzles. Then it moves for the further operation of plugging where inner plug comes from bowl(s) through chute & being placed on the vial while it stops under the pneumatic plug-placing device, which operates in pair (in case of MPAFPC-100). Screw cap comes from the separate cap bowl through chute(s) and being placed in pair (in case of MPAFPC-100) on the plugged vial at next stop. Further moves under the capping heads where capping is done in pair (in case of MPAFPC-100) according to the pre set torque. Filled vials duly plugged & capped move on to out feed conveyor then.

Salient Features :

A very compact & versatile equipment for 3 in one operation.
Unique for small volumes filling for Eye/Ear/Nasal drops.
Smooth & efficient Filling-Inner Plugging & Screw Capping operations in one star wheel.
Elegant matt finish body with acrylic enclosure on operational zone.
Designed for low noise & maintenance less operation.
Peristaltic pump assisted filling ensures accuracy of + 0.5 %.
Pneumatic inner plug pressing & cup placement.
All contact parts made of SS 316.
Screw capping heads is designed to apply adequate torque.
No bottle, No plug, No cap - machine stop system.
Equipped with torque limiter to protect indexing mechanism.
No bottle - No fill, No plug - No cap, No bottle - No plug system.
PLC base operation.

Technical Specifications :

Model	MPAFPC-50	MPAFPC -100
Output/Hour*	1800 - 2400 (Up to 10 ml.)	4800 - 6000 (Up to 10 ml.)
Direction of Movement	Left to Right	Left to Right
Number of Head (Filling)	1 Head (2 Head for higher volume than 30 ml.)	2 Head (4 Head for higher volume than 30 ml.)
Number of Head (Inner Plug)	1 Head	2 Head
Number of Head (Screw Capping)	1 Head	2 Head
Filling Range	2 ml. to 50 ml.	2 ml. to 50 ml.
Electric Specification (Filling)	Main Motor Conveyor	10 Kg Stepper Motor 90 Watt Motor	10 KG Stepper Motor - 2 Nos. 90 Watt Motor,
Electric Specification (Inner Plug)	Vibrator - 300 Watt Magnetic Coil	Vibrator - 300 Watt Magnetic Coil - 2 Nos.
Electric Specification (Screw Capping)	Motor Vibrator	90 Watt For Head 300 Watt Magnetic Coil	90 Watt for Head - 2 Nos. 300 Watt Magnetic Coil
Electric Specification (Star Wheel Assly.)	Motor No. of Grooves	90 Watt Motor 12 Nos.	4 N/m Servo Motor 20 Nos.
Height of Conveyor		860 mm (+ 50 mm Height Adjustable)	860 mm (+ 50 mm Height Adjustable)
Machine Dimensions**		1410 mm (L) x 900 mm (W) x 1310 mm (H)	1830 mm (L) x 1100 mm (W) x 1310 mm (H) approx
Change Parts required (Inner Plug)		Delivery Chute, Bowl, Pusher for Inner Plug Cap	Delivery Chute, Bowl, Pusher for Inner Plug Cap-2 Set
Change Parts required (Screw Capping)		Delivery Chute, Bowl, Head Die	Delivery Chute, Head Die - 2 Set / Bowl - 1 Set
Change Parts required (Container)		Container: Star Wheel & Back Guide	Star Wheel & Back Guide - 1 Set
Input Specifications
Screw Cap Specifications		Diameter Height	20 mm to 56 mm*** 30 mm to 60 mm
Inner Plug Specifications		Diameter Height	10 mm to 40 mm*** 10 mm to 60 mm
* Depends on Container size, fill size, Neck diameter of container, and nature of liquid etc. We can supply as per customer requirements. * With the help of change parts.