Automatic Liquid Vial Filling With Rubber Stoppering Machine

Automatic Vial Filling & Rubber Stoppering Machine is a compact model used for filling and rubber Stoppering of Injectable liquid into vials. The incoming dry vial (Sterilized) are fed through the Unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The Syringes are made of SS316 construction and both, glass as well as SS Syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for “NO VIAL, NO FILLING” operation. Syringes are mounted on eccentric block and driving through bottom main Gear Box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes are having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by Star Wheel for filling operation and Stars filling when it starts to move up and after completion of filling operation, Star Wheel delivers four / six vials together on conveyor for Rubber Stoppering operation.

Stoppering unit consist of Star Wheel, Vibrator unit and Bowl. The sterilized rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by Star Wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to Star Wheel and move in rotary direction along with Star Wheel, during movement it will pick up the rubber stopper from the exit end of the Chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed Star Wheel for next sealing operation.

• M.S. Moulded structure duly powder coated to avoid any vibration with adjustable screws to adjust conveyor height as per in feed tunnel.
• All parts and assemblies coming in contact with liquid and rubber stopper are made of SS316 and easily removable form mandatory autoclaving / sterilization.
• “NO VIAL, NO FILL” System eliminates wastage of costly liquids.
• All assemblies under top plate are positioned as for easy cleaning or maintenance.
• All driving is through high quality imported Gear Motor for better machine performance without vibration or leakage of oil of area floor from Gear Box.
• Machine speed can be adjusted through A.C Frequency drive, which is time saving and the Machine speed, can be easily synchronized with Unscrambler, Scrambler & Conveyor.
• Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor Special clutch devices are provided on Star Wheel for safety purpose.
• Vibratory bowl for Rubber Stoppering unit support to run Machine with total claimed speed of Machine. Imported Gear Motor for Main Drive, Unscrambler, Scrambler and Conveyor.
• A.C. Frequency drives for Main Drive, Unscrambler, Scrambler and Conveyor.
• Pre and Post Gassing unit for Nitrogen or Carbon Dioxide flushing.
• No Stopper in Chute, Machine stop system.
• Acrylic cabinet with imported Aluminum structure for Machine, Unscrambler & Scrambler.

• Electrical Supply : Three Phase + Neutral + Earthing
• Electrical Load : 0.5 KW