Automatic Machine Production Line For Relay Coil

Deptronics Technologies presents the Automatic Machine Production Line for Relay Coil, an advanced solution for fully automatic and high-speed relay coil manufacturing. This integrated system automates all processes – bobbin loading, pin insertion, coil winding, soldering, fluxing, testing, and unloading – ensuring precision, consistency, and mass production with minimal labor.

Process Flow:
• Auto Bobbin Loading & Pin Insertion: Plastic bobbins are auto-fed from a vibrator bowl, and pins are inserted pneumatically or via servo for perfect alignment.
• Coil Winding Station: High-speed multi-spindle servo winding system ensures precise turns, pitch, and tension for uniform coil winding.
• Automatic Wire Cutting & Soldering: Wire ends are auto-cut, positioned, and soldered to pins through temperature-controlled flux and solder pots.
• Fluxing & Dip Soldering: Automatic flux dipping and soldering ensure perfect electrical contact using dual vibrator bowls and robotic pickup arms.
• Automatic Testing: Online LCR and resistance testing for each coil; faulty coils auto-rejected.
• Unloading & Sorting: Finished coils auto-unloaded into trays or conveyors, ready for next assembly.

Key Features:
• Fully automatic production line with synchronized servo & PLC control.
• Integrated winding, soldering, and testing units.
• Customizable for various relay sizes and wire gauges.
• Touchscreen HMI for real-time monitoring and data storage.
• High stability, low noise, and compact modular design.
• Optional CCD inspection, barcode, or traceability system.

Applications:
Signal Relays | Power Relays | Automotive Relays | Electromagnetic Relays | General Purpose Relays

Advantages:
This line delivers unmatched efficiency and quality consistency in mass production. Automation reduces labor, minimizes errors, and ensures identical output across thousands of coils. Modular design allows expansion – from basic winding to full assembly automation.

Support & Service:
Deptronics Technologies provides complete turnkey solutions – installation, operator training, and service support across India. 

Why Choose Deptronics Technologies:
• Trusted Indian partner for relay coil automation lines.
• Custom-made systems for specific bobbin and wire models.
• End-to-end service, spares, and on-site training.
• Expertise in winding, soldering, and testing automation.

If you are looking for a reliable, high-performance, and fully automatic relay coil winding production line manufacturer in India, Deptronics Technologies is your ideal automation partner – delivering precision, speed, and innovation.

Deptronics Technologies
India’s Trusted Partner for Automatic Coil Winding & Production Line Solutions
🌐