Automatic Rotary Piston Filling Cum Sealing Machine

Listing ID #3862778

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Supply Type Manufacturer, Exporter, Supplier

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Product Details

Description:
‘GMP’s’ Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine, work on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. No container No filling & No Sealing system arrangement is standard features of the machine.
The main drive of the machine, conveyor drive & cap-feeding bowl consist of A/c Motor with synchronized variable A/c Frequency Drive.

Containers moving on SS Slat conveyor, feed below the filling nozzles through feed worm & in-let star wheel, Filling station consist of volumetric filling head and a central rotating liquid reservoir tank. This reservoir tank fed continuously with the liquid by external source. In-feed liquid controlled automatically by sensing the liquid level in the reservoir tank with the help of float switch to actuate pneumatically operated solenoid valve. Fill volume adjustment can be done by a screw, which changes the volume of all the syringes simultaneously. Fine adjustment of individual syringe is possible with the help of mechanism provided on top of the individual syringe.
After filling star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.

Salient Features:

• ‘GMP” Model based on advanced technology.
• Single Operator for Two Operations.
• Less Floor Area -as both the sections driven by one motor.
• No Contamination – as immediate sealing of filled bottles.
• Accuracy + 1% accuracy due to piston dozing principle.
• Centralized Volume Adjustment System- no down time in volume settings.
• No Bottle –No Fill for Individual head, hence no spillages.
• Placing of Cap Feeder Outside Monoblock-avoid entering of dust in it.
• Less Caps in chute, automatically stop the Machine.
• Additional Sensors for Minimum and Maximum Level of Cap in chute which automatically Start and stop rotary cap feeder to avoid Damage of caps during Rotation and Waste of Energy.
• Better finish – imported polished, laminated S.S. sheet used.
• Separate variator drive to control speed of conveyor.
• Electronic liquid level controller and pneumatically controlled control valve.
• Drip trays under the conveyor.
• Self Lubricating UHMW- PE Guide profile for Low friction wear surface, smooth and noiseless conveying.
• Universal Coupling for quick and easy setting of In-feed worm.
• Safety Guard for Operation and Protection.
• Electronic Sensor at out feed for Bottle Jamming.

Optional Feature:

• Motorized Height Adjustments.
• Automatic chain washing system for conveyor belt.
• In-built pre-inspection.
• Nitrogen Flushing.
• Cap Elevator to feed caps to the cap feeding bowl.

Utility Requirement:

Electrical supply : 3 Phase + Neutral + Earthing
Electrical load : 3 KW
Air Pressure : Minimum : 6 bar pressure 0.5 CFM

Model		6/6	8/8
Output/Hour*		2500 to 7500	4000 to 10000
Number of head/Syringe		6	8
Direction of Movement**		Left to Right	Left to Right
Fill Size***		30 ml to 200 ml	30 ml to 200 ml
Electric Specification **	Main Machine	5 HP / 415Volts / 50 Hz.	3 HP / 415Volts / 50 Hz.
	Oriental Bowl	0.5 HP / 415Volts / 50 Hz.	0.25 HP / 415Volts / 50 Hz.
	Conveyor	0.75 HP / 415 Volts / 50 Hz.	0.5 HP / 415 Volts / 50 Hz.
Height of Conveyor **		910 mm to 960 mm Adjustable.	910 mm to 960 mm Adjustable.
Machine Dimensions**		3050(L)x1400(W)x2200(H)	3660 (L) x 1700 (W) x 2400 (H)
Case Dimensions		3250(L)x1600(W)x2200(H)	3850 (L) x 1900 (W) x 2400 (H)
Net Weight		2500 Kgs.	2650 Kgs
Gross Weight		3000 Kgs.	3250 Kgs

Change parts required

(A) Container: Star Wheel, Back Guide, Feed Worm, Nozzle
(B) Cap: Die, Delivery chute.
(C) Syringes (If volume higher/lower then specification)

ROPP Cap Specification	Diameter**	19 mm to 38 mm***
ROPP Cap Specification	Height **	15 to 18.3 mm
Container Size**	Round Shape	Ø 22 mm to Ø 100 mm * Respectively height 58 mm to 240 mm* (Height option for other bottle height available)
Container Size**	Flat / Square	15mm to 100 mm (Length)* Respectively 10mm to 50 mm (Width)* Respectively height 58 mm X 240 mm*** (Height option for other bottle height available)

Company Details

GMP” is a leading manufacturer and a major exporter of liquid packaging machineries in the pharmaceuticals and allied industry. We, the enterprising technocrats, came together five years ago to start our enterprise in the emerging hub of machinery manufacturing in India - Ahmedabad.
Due to the quality of our machineries & technical support after sales, demand from the customers is increasing day by day. The existing plant in 8,000 Sq. Ft. area cannot meet with the increasing demand and hence we are establishing new facilities in 27,000 sq. ft. area. The state-of-the-art Machineries & Equipments conform to cGMP standard and are designed with care and conviction to handle customer’s complete requirements, from the small semi-automatic production environment to the fully automated, high end operations. The company has an impressive range of products to suit the various needs of the customers such as liquid oral packaging, liquid oral processing, automatic linear bottle washing machine, automatic volumetric liquid filling machine…. . Besides these, filter press/ pumps, tanks/vessels, slat conveyor belt, Granulation & coating, Tablet testing, Liquids, Ointments, Creams & Powders, Capsules filling machines, Dryers, Blenders, Injectables & Stainless steel furniture….. also feature in the products profile of the company.
Apart from the range of machineries manufactured, we source some machinery, carry out inspection and supply a variety of pharmaceutical and chemical equipments. Our Product Lines include: Tablet compression, Fluid Bed Dryers, …
All the “GMP” products are of international standard characterized by accuracy, reliability and durability. A professional management team of technicians that include expert engineers aided by skilled workforce strive to manufacture the best quality machines. In tandem with the technical team, the management keeps a tab on the market to assess its future needs and accordingly introduces in the market innovative and technologically advanced machines from the company’s production facility.
It is not, thus, surprising that the company has earned accolades in international circles. The company exports its products across the globe spanning four continents of Asia, Africa, Europe and South America. The high-precision products are exported worldwide. The company does not stop at its commitment to manufacture quality products but follows it up with after sale service delivered by technically qualified service team stationed at Ahmedabad. However, our compliance with the international standards gives little opportunity to the customers to seek after sales service.
In the short span of its establishment, “GMP” has made an impressive presence in the pharmaceutical, biotechnology, diagnostic, personal care and chemical and agrochemical sectors, which constitute the market of the company’s high tech, futuristic machinery. Recording a 100 percent annual growth year-on-year, “GMP” is ceaselessly treading the path of success covering milestones after milestones of techno-innovations. Behind all the achievements is the highly dedicated, enthusiastic and zealous workforce of the company which has left no stone unturned in making the company a successful and enviable venture in the world.