Biomass Gasifier

We are amongst the leading Manufacturers, Exporters, and Suppliers of Biomass Gasifiers in Haryana. The Biomass Gasifier offered by us is gasification based power plants for thermal and electrical applications under Technical Collaboration with "TERI" (The Energy & Resource Institute, New Delhi). We supply Biomass Gasifier in different capacities for various rural, industrial and urban projects. Our Biomass Gasifier is approved by Ministry of Non-Conventional Energy Sources (Government of India). The Biomass Gasifier is also tested & approved by Indian Institute of Technology, New Delhi and Mumbai. Salient Features Of Biomass Gasifier :

• Down draft, throat less design with low specific gasification rate, which facilitates smooth fuel flow and avoids bridging.
• Multi-fuel capability
• Air pre-heating for gasification maintains high temperatures resulting in better quality of gas
• Insulated firebox, which maintains high temperatures resulting in better quality gas and longer service life.
• Specially designed for rural areas
• Reliable and rugged system
• Do not consume diesel or any other fossil fuel for operation *
• Uses spark ignition engines *
• Efficient cleaning and cooling train

Note : * for 100% producer gas application Potential Applications :

• Petro-fuel replacement in Industrial Kilns : Presently in Industrial Kilns & Furnaces Furnace Oil/LDO/HSD/LPG etc. is being used. These fuels can be replaced by the producer gas, produced from our Gasifier system.
• Stainless Steel Re-Rolling Industries : Gasifier is being used in heating, re-heating and heat treatment furnaces.
• Steel Re-Rolling Mills : Gasifier is being used in main heating furnace
• Lime Kilns : In Calcium Carbonate and other industries, kilns are being fired with producer gas. With the usage of Gasifier system, besides the reduction in the cost, better quality of lime is assured. Even the exhaust gases from lime kilns are being used for carbonation.
• Hot Air Generators : Gasifiers are being used for producing Hot Air in fertilizer and cement industries.
• Galvanizing Industries : Producer gas from Gasifier is used to melt the Zinc.
• Hot Water Generation : Gasifiers are used for heating water in variety of applications in industries.
• Glass Melting & Annealing : Gasifier is also used for melting the glass and also used in annealing furnace.
• Aluminum Die-Cast : Gasifiers are very efficient for Aluminum Die-Cast industries (for melting the aluminum)
• Copper / Brass Sheet Industry : Gasifiers can be used for melting copper/brass and then heating the copper ingot for rolling operation.
• Resorts/Hotels/Farm Houses : Gasifiers are best suited for big Resorts/Hotels/Farm Houses having wide area for cooking, water heating and air heating applications.
• Food processing : Gasifiers can be used in food processing units for drying of vegetable and seeds etc.
• Bakeries : Gasifiers can be used in Bakeries/ Biscuit manufacturing units, for heating requirements of their Ovens etc.
• Charcoal Production : Gasifier can also be used for the production of Charcoal.
• Gasifier can be used in any application where LPG, Diesel or any other Petro-fuel is used
• Power Application : Gasifiers can be used for power requirements for Villages, Colonies, Farm Houses, Hotels, etc. To produce power with Gasifiers, there are two routes available :
  • Dual Fuel Application : In this system Diesel Generation sets are used. Producer gas is fed to D.G.sets which replaces up to 70% of the diesel consumption. After modification, D.G. sets will use up to 70% gas and 30% diesel.
  • 100% Producer Gas Application : In this system Spark Ignition Engines are used and the engine runs on 100% gas.
• Captive Power Generation : In power applications, Gasifiers are best suited for Captive Power Generation. In India, presently the cost of power generated in industries, with 100% Producer Gas mode is around Rupees 3.50 to Rupees 4.50 per kW (depending on the cost of Biomass available at that place). In Dual Fuel mode, cost of power is around Rupees 4.50 to Rupees 6.50 per kW.
• Rural Electrification : The Governments across the globe are establishing Biomass based power plants for rural electrification.

Advantages Of Biomass Gasifier :

• Cost of power is same as of grid power, but there is huge savings in erecting the wires to bring grid power to the villages and creating sub-stations.
• Even in renewable energy, it is better than solar power, as the capital cost per kWh is less than 30%. It is also cheaper than wind energy.
• It is more reliable than both the Solar and Wind energy, because with the gasification, villagers can get the power at their option. They need not wait for Sunshine and wind .On one side Gasification is a cost effective technology and on the other hand the Gasifiers are easy to run and maintain.
• The Biomass and agriculture residues are found in bulk in the rural areas, so availability of raw material is not a problem.
• Power station based on the gasification technology, gives the sense of entrepreneurship to villagers as they learn to collect the biomass, run the power plant, to take care of the revenue received and ultimately to know the profits & losses. In brief, they get the training to run an industry.

Biomass Gasifier Engine Types :

• 100% Producer Gas Engines : These are Spark Ignition Gas Engines. These engines are available in the market for natural gas application. We change the air manifold gas carburization system to run the natural gas engine on Producer Gas. Number of Indian and overseas manufacturers are also offering gas engines for producer gas applications, such as Cummins, Greaves, Kohler, etc.
• Diesel Engine : The existing Diesel engine can be used for Duel Fuel applications. The Diesel engine can be operated anytime on full diesel mode. So, one can run the diesel engine on full Diesel mode or on Duel Fuel mode at his option.

We have the results of 5000 hours of running the diesel engine on Duel Fuel mode and we found that wear & tear is less comparing to full diesel mode. Also emission is cleaner than 100% diesel option. Conversion Of Diesel Engine Into Gas Engine :

• We also undertake the work of converting the Diesel engine into Gas engine, if the rating of the standard gas engine is not suiting to the customer’s requirement.