Electric Fully Automatic Capsule Polishing De Dusting Machine

Product Description

• Capsule Polishing Machine
• The Priyal Propack Capsule Polishing Machine (PP-CP Series) is an advanced solution designed to enhance the quality and appearance of capsules in pharmaceutical production. This equipment efficiently removes dust, excess powder, and debris from the surface of filled capsules, ensuring a glossy, polished finish that meets stringent hygiene standards. Available in three models—PP-CP-100, PP-CP-200, and PP-CP-300—with polishing capacities ranging from 100,000 to 300,000 capsules per hour, the PP-CP series caters to small, medium, and large-scale production needs. Constructed with GMP-compliant materials, it features SS 316L for contact parts (polishing chamber, brush) and SS 304 for non-contact parts (frame, enclosure), ensuring durability and cleanliness. The machine employs a rotating spiral brush with a nylon net lining to gently polish capsules, while a vacuum dust extraction system removes residual powder, maintaining a dust-free environment. Its adjustable inclination and variable speed control (via VFD) allow for seamless integration with capsule filling machines, sorters, and metal detectors, forming a cohesive production line. With easy disassembly, low noise operation (below 75 dB), and a design that supports all capsule sizes without part changes, the PP-CP series is a reliable choice for pharmaceutical, nutraceutical, and health supplement industries aiming for high-quality capsule finishing.

Key Notes:

• Polishing Capacity (Capsules/Hr): Ranges from 100,000 capsules/hr for PP-CP-100 to 300,000 capsules/hr for PP-CP-300, suitable for varying production scales.
• Capsule Size Range: Compatible with capsule sizes 00 to 5 (hard gelatin, HPMC, vegetarian), requiring no part changes for different sizes.
• Motor Power (HP): 3-phase 440V, 50 Hz motors; power scales from 0.5 HP to 1.5 HP to support higher polishing capacities.
• Air Pressure (Bar): Operates at 4-6 Bar for compressed air cleaning of the brush and effective dust extraction, ensuring optimal performance.
• Material of Construction: GMP-compliant, with SS 316L for contact parts and SS 304 for non-contact parts; mirror-polished for hygiene and durability.

Operational Features:

• Polishing Mechanism: Utilizes a rotating spiral brush with nylon net lining to gently polish capsules, improving surface gloss by over 60% while preserving capsule integrity.
• Dust Extraction: External vacuum system removes de-dusted powder, ensuring a clean workspace and preventing microbial growth risks.
• Adjustability: Adjustable inclination of the polishing chamber and variable speed control via VFD for seamless integration with upstream and downstream equipment.
• Ease of Maintenance: Tool-free disassembly for quick cleaning and brush replacement; designed for semi-skilled operators.
• Applications: Polishes and cleans filled capsules in pharmaceutical, nutraceutical, and health supplement industries, ensuring quality, hygiene, and compliance with regulatory standards.
• Compliance and Safety: Adheres to cGMP and FDA standards, with a dust-tight design and safety interlocks for operator protection.

Customization Options:

• Optional empty capsule sorter to reject unfilled or defective capsules.
• Integration with metal detectors for enhanced quality control.
• Available with a compressed air system for automatic brush cleaning.
• Polishing capacity varies based on capsule size, material, and production environment. Achieve Flawless Capsules – Contact Priyal Propack for Your Capsule Polishing Machine Today!