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Cnc Mandrel Grinding Machine

Listing ID #3997062

  • Supply Type Manufacturer, Exporter, Supplier
  • Preferred Buyer Location All over the world

Mandrel is the basic tool required in Cold Pilger Mills or Cold Tube Rolling Mills in tube industries. The inner dia of the tube or pipes are controlled with the mandrels i.e. size and finish of the....
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  • Member Since 6 Years
  • Nature of Business Retailer

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Mandrel is the basic tool required in Cold Pilger Mills or Cold Tube Rolling Mills in tube industries. The inner dia of the tube or pipes are controlled with the mandrels i.e. size and finish of the tubes / pipes are controlled with the mandrels. To control the inner diameter of tube is very essential. To achieve the good quality of the tubes the die and the mandrels should be properly ground and it should meet the close tolerances with each other. Also the surface finish of the tubes is very much dependent on the surface finish of mandrels. Basically mandrels are in form of taper shaped shafts. As per the tool designer for tubes on the pilger mill, the data is generated for forming of the mandrel. The general arrangement of the mandrel grinding machine is like cylindrical grinder. But, the cylindrical grinder has its limitations for grinding.

Mandrel grinding machine is designed and manufactured as per the requirement to make the perfect tool for pilger mills. Machine is capable to grind each and every point on the mandrel as per the data generated by the tool designer. Mandrel grinding machine consists of 4 axes. After completion of the processes on the mandrel like rough turning, hardening etc, mandrel is to be placed and fitted in between center to center in the machine for grinding. Machine will grind as per the tool data. And auto CNC program will perform the grinding operation. Dressing of the abrasive wheel will be done automatically through CNC program after specified durations. After grinding the mandrel, the mandrel is checked with the probe after checking as per the required

The machine grinds the mandrels of size 105 mm in diameter and 1200 mm in length.

The machine is custom made as per the requirement of the customer and is part of the tool room equipment for all pilgar mill owners in the industry.


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AT Consultants Pvt. Ltd is an indo American Company rendering its services in the field of design, development, and supply of Hi tech CNC and special purpose machines. The company offers turnkey projects from concept to commissioning the machine as a customized design solution for their clientele.
The Company has designed and supplied few of the eminent machine tools like CNC Boring Machines, Drilling centers, CNC Turning Centers, Milling centers, InSitu Flange facing machines, Cold Saw Cutting machines and like. Some of the specialized CNC Machines has been offered to the steel and pipe making industry. Few of the eminent clientele includes companies like Mahindra Ugine Steel Co. Ltd, Choksi Tube Co Ltd, Bharat Earth Movers Ltd, Ratnamani Metals & Tubes Ltd, L&T, Jindal Saw Ltd, Indian Seamless Metals & Tubes Ltd., Remi Metals Ltd, A B Sandvik Steel Ltd and so forth.
An Eight Axis Radiusing and End facing machine was designed and supplied to the subsidiary of A B Sandvik Steel - Sweden for chamfering and facing the SS Billets for extrusion presses. The machine proved to be its very best in all respect of automation and production amongst the rest of the plants in the world.
A Specially designed CNC Die grinding machine was developed and supplied to eminent clients in the steel making industries for their pilger mills. The machine is the first of its kind that was developed indigenously and proves to be an import substitute for the clients. A CNC mandrel Grinding machine is also developed and supplied to the clients in the steel industries.
A Specially designed Pipe End Beveling Machine has distinguished features to offer high production and accuracies to meet the global demand of the pipe industry.
A three Roll Groove Turning Machine was offered as an import substitute to an eminent client for their PQF Mill. The Machine was designed to suit the specific need of roll turning in the stands used in the mill while in place. The accuracies and automation offered is at par in excellence. Special Programs were developed to meet the requirement of the customer for this specific job to be machined in situ.
A fully automatic cold saw cutting machine for the pipe industries was also supplied to enhance the productivity and suffice special requirement for our client.
A world class 12 Axes fully automatic CNC Machine was supplied to grind tool inserts for tool manufacturing company. Programs were developed to meet the requirement of the customer, to grind all sides of the insert with specific accuracy and production demands.
A Special machine was developed to do all operations on a yoke for steering wheels. The machine delivers achieving all the nine operations on the yoke at one time which is a unique technology introduced in the requirement of high production and repeatability. Some of the other such special applications were designed to enhance productivity for automobile parts.
The Company was the first in the country to offer an indigenously designed Hi speed built in motorized spindle for turning centers and grinding machines. Cartridge type compact Hi Speed motorized spindles are also manufactured for many machine tool applications in the industry.
Some of the machines have proved to be import substitutes for our clients and some have been exported.
Some of the machines were conceptualized for our clients including ball valve turning machine, metro rail chassis manufacturing machine, double ended pipe turning machine, twin cutter bar cutting machine, pipe beveling machine, plate edge beveling machine, bar peeling and straightening machine, polishing machine, Flange machining machine; etc; which are all with advanced technology and high in productivity with CNC controls.
Constantly growing and building the most successful of their design & engineering principles, the company today offers a broad and diversified line of customized solutions to the clients as per their specific requirement coupled with state of the art design department and largest manufacturing facilities in Gujarat along with its group companies. The company is able to offer complete design and building solutions for a varied customer base seeking most complex and accurately manufactured customized machine for their solutions. The Machines developed proves to be of high value to the clients.
The founder of the company Mr. P.J. Budhabhatti is a Gold medalist in the field of Engineering with a versatile and speckled knowledge in all the topics of engineering. Having an expertise in the subject and an experience of more than four decades in the industry for developing Hi Tech machines, he serves on the board as the chairman & the technical Director of the company. Well trained, highly qualified and experienced personnel form part of the board.
The company has very efficient staff and team of experienced engineers who offer their expertise services in the domain of engineering. The Company attributes its success to the dedicated and innovative team of engineers, staff and supportive clientele who pose their faith in the company for such challenging jobs.
The core element of the corporate objective of the company is value – Creating growth. This provides the means to invest in innovative technology and offer value added situations to the clients with the state of the art technology and advance systems incorporated into the machines.
Quality assurance norms, service, customer care and understanding the customer requirement to deliver as per their special applications are the main strengths that portray the company in the global world as one of the companies to fulfill returns to the clients. Emerging technological trends to offer superior quality, improvements in productively, reliability and assurance of performance are the main challenges to meet by the company for its clients.
The aim of the company is to contribute to the advanced technology in the specialized field of engineering by offering Hi-tech machine tools to its clientele with challenging and competitive solutions at a highly competitive price. The company has successfully served the technical requirements of the acquire and is confident to contribute notably remarkable developments to its destined customers in the realm of engineering
The company is also cognizant about its role towards the CSR and takes initiatives to fulfill the call which includes a lot of work in contributing its technological advancement in alternative fuel vehicles. A senior citizen single seater electric vehicle was developed as a prototype and is made ready for use for the senior citizens. A hand rickshaw puller as a three wheel electric vehicle was developed for those who pull rickshaws through the day and can opt for this alternative battery operated vehicle as an extra source of income for themselves. This cause best serves the society.
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