Listing ID #4095806
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Consistency of quality is better obtained when components are continuously quenched, a few pieces at a time instead of in a batch at periodic intervals. Of the total tonnage of heat treated components the majority do not require fixturing and can tumble into a quench tank. The ideal plant for all such components in terms of quality, capital cost as well as operating cost is a continuous conveyorised heating and quenching system. Components spend less time at temperature and consume less energy compared to batch furnaces. Continuous quenching, a few components at a time, ensures a high degree of quality consistency in terms of hardness, case depth and physical properties. Such plants with conveyorised auxiliary equipment for loading, washing and tempering are normally fully automated. |
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Equipment Features | |
LOADING
Soft handling, weigh feed, metered loading, vibratory conveyor, reciprocating feeder. WASH MACHINESHigh intensity jet spray, dunk & spray, steam wash, ultra sonic, vapour degreasing & in line centrifuge, drying, continuous dirt filtration, oil seperation/recovery, salt recovery. FURNACEGas tight hardening furnace shell, microporous insulation, atmosphere circulation, alloy belt with raised edges & auto alignment, electric radiant tube heaters, multizone thyristorised temperature control, gas fired recuperative radiant tubes, waste heat recovery from spent atmosphere & by hot belt return, multi atmosphere capability, endogas generator, methanol dissociater, PSA, onsite nitrogen & ammonia cracker. QUENCHINGOil, hot oil or polymer, clog resistant cascade curtain, variable agitation, continuous dirt removal, air/water heat exchangers, air knife, electric heaters or gas tube burners, temperature, level & flow controls. TEMPERINGHigh convection (high uniformity) tempering, rapid heat up feature, jet heating system, nitrogen atmosphere capability, steam tempering facility, post temper blackening tank. CONTROLScomputer/touch screen HMI for user interface, SCADA programming based automatic plant and process control, production alarm & energy logging, several reporting formats. UNLOADINGinto bins, weigh & discharge, auto bagging with data acquisition. EXTRASchiller tank (for 52100 steel parts, where required) |