Die Cutting Services

At Williams Foam, we can assist customers in developing custom die cut packaging, trays, inserts, and other foam products. Custom shapes can be cut from polyurethane and polyethylene foam in sizes up to 42" x 64" and up to 9" thick. The ideal material can be chosen based on cost and protection requirements. Cutting presses range from 55 tons to 110 tons and are equipped with CNC technology to precisely control the speed of the machines, resulting in a very clean cut. This allows us to meet tolerances of 116" (depending on thickness) which are much tighter than many other manufacturers. A close fit is essential in protecting critical components during transport.
Custom die cut packaging and handling trays protect parts while maintaining a consistent packing procedure across the manufacturing process. This prevents damage while giving products a premium professional look. We carry a large stock of standard sizes and densities to expedite rush orders, and offer additional value added services that including lamination and assembly. Due to our efficient manufacturing technology and automated cutting abilities, we can competitively quote anything from low volume to high volume orders. For more information about our custom foam die cutting ability, see the table below, or contact us directly.