Fully Automatic Electric Ferrite Transformer Winding Machine

Deptronics Technologies presents the Fully Automatic Ferrite Transformer Winding Machine, an advanced solution designed for high-efficiency, high-precision, and fully automated production of ferrite transformers used in SMPS, adapters, chargers, and power supply industries.

This innovative machine integrates auto bobbin loading, wire winding, insulation sleeve insertion, margin taping, and polyester taping — all in one single cycle. Engineered for consistent quality and high-speed operation, it eliminates manual handling and ensures complete automation from start to finish.

One of the most powerful advantages of this system is its multi-winding capability — it can perform three different windings with three different wire sizes and three different insulation sleeve tubes automatically. The sequence follows a fully programmable logic:
1️⃣ First Winding: Auto bobbin load → wire winding → sleeve insertion → margin tape → polyester taping.
2️⃣ Second Winding: Auto sleeve insertion → winding → margin tape → polyester taping.
3️⃣ Third Winding: Auto sleeve insertion → winding → final taping → auto unload.

This makes the machine ideal for multi-section ferrite transformer production, where different primary, secondary, and feedback windings are required on the same bobbin. It saves significant setup time, reduces human error, and guarantees uniform winding results with high repeatability.

Key Features:

• Fully automatic cycle: bobbin loading → sleeve insertion → winding → margin taping → polyester taping → unloading.

• One machine supports three wire sizes and three sleeve tube diameters in a single production cycle.

• High-speed servo-controlled winding heads with accurate turns, pitch, and tension control.

• Intelligent PLC + HMI touchscreen control for parameter setting, program storage, and live production monitoring.

• Auto wire cutting, clamping, and tension control for consistent coil winding.

• Margin tape and polyester tape units with adjustable overlap, tension, and taping length.

• Stable mechanical base for long-term operation with minimal maintenance.

• Compact footprint suitable for both R&D labs and large production lines.

• Optional CCD vision system for inspection and quality confirmation.

Applications:

• Ferrite Transformer Coils (EE, EI, PQ, ETD, ER, EFD, and other models)

• SMPS Power Transformers

• LED Driver Transformers

• Charger Transformers

• Adapter and Power Supply Transformers

This Automatic Ferrite Transformer Winding Machine is ideal for mass production environments requiring precision and efficiency. The machine not only increases output but also ensures every coil is wound with perfect tension, layer accuracy, and insulation protection.

Deptronics Technologies provides complete after-sales support, installation, operator training, and maintenance services across India.

Why Choose Deptronics Technologies?

• Advanced automation systems with proven industrial performance.

• Customizable winding and taping setups as per transformer model.

• On-site technical support, training, and spare parts availability.

• Expertise in transformer, solenoid, and coil production automation.

If you are searching for a Ferrite Transformer Winding Machine Manufacturer in India offering complete automatic solutions with sleeve tube and margin taping integration, Deptronics Technologies is your most reliable and trusted automation partner.

Deptronics Technologies
India’s Trusted Automation Partner for Transformer Winding & Production Line Solutions
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