Full Hydraulic Brick Making Machine

We are offering Full Hydraulic Brick Making Machine. By applying the Germany advanced technology, this kind of machine is featured by full automatic and full hydraulic operation, high efficiency and high production capability, two-way pressurization, high brick block performance, and high quality. Also, the brick can be directly delivered into the steam-curing kettle for autoclave and curing without pallet, and the machine is applicable for large-scale investment.
Technical Characteristics:
As Wuhan Bandao Brick-making Machine Co., Ltd. Has digested and absorbed the technology of the full automatic hydraulic brick-making machine with two-way consolidation, CNC full automatic setting machine, and its supporting equipment applying Germany manufacturing technology, the following have been economically and effectively achieved:
(1) Advanced and reliable equipment functions
(2) The investment on the main machine is significantly lower than that for introducing the equipment
(3) The production of the high-density blind-hole hollow brick and hollow block
(4) The two-way consolidation and molding technology has ensure the effective production of the high quality and high content flyash brick
Main features of the full automatic hydraulic brick-making machine with two-way consolidation:
(1) The prestressed fastening column system delivers a nondeformable press and ensures the high dimension precision of the product
(2) The optimal guiding of upper and lower oil cylinders ensures the accurate adjustment for mold operation
(3) The electric vibrating feeding device and the specially designed cutter filler system ensure the uniform raw material distribution in the mold cavity
(4) The two-way consolidation has ensured:
Uniform density distribution of the product in the molding height
Diversified production of blind-hole hollow bricks and blocks with different specifications
68 times of exhaust � Powerful guarantee to avoid layered product
The upper and lower pressure heads with same diameter ensure effective production of the high-strength hollow brick
(5) The two-way consolidation system can complete the product molding on the top of the mold cavity, thus doubly extending its service life
(6) The mechanical motion mode consistent with the pressing direction largely reduces the wear
(7) The hydraulic oil, oil temperature control and cooling system are equipped
(8) With the SIEMENS programmable control system (PLC), the full automatic operation of the press can be achieved
(9) The press is equipped with the pneumatic clamping device for the automatic molding body taking on the workbench.
The followings can be equipped:
(1) The CNC full automatic setting machine, which can be used to automatically stack bricks with different specifications onto the autoclave carriage
(2) The electronic grouping belt conveyor, which can be used for the automatic brick grouping after being delivered from the workbench
(3) The hydraulic pusher, which can be used for the automatic pushing of the loaded carriage and automatic pulling of the empty carriage after stacking
Technical Parameters:
Pressure of upper and lower molds 12,000 kN
Molding quantity 38-54 pcs (standard brick)
Molding cycle 13-16 seconds
Pressurization nature Two-way pressurization
Unit pressure intensity 240 kg/cm2
Mold opening 1,520 X 820 mm
Maximum filler depth 400 mm
Flyash dosage 70%
Annual production capability 60,000,000
Annual flyash intake capacity 95,000-118,000
Total installed power 121.3 kW
Equipment weight 65 t
Exhaust times Above three times
Equipment Configuration:
No. Cargo Name Spec & Type Quantity
1 Double-shaft mixer JS500 1
2 Suspension electromagnetic separator RCB5 1
3 Belt conveyor Totally 30 m 1
4 Continuous digestion silo 35 m3
35 m3 1
5 Planet wheel-rolling blender 800 1
6 Electric cabinet 1
7 Full automatic brick press BDHDP-2000 1
8 Brick delivery belt conveyor 1
9 Full automatic stacking machine BD-76�BD-108 1
10 Pusher 1
11 Still kettle 2,000 � 21,000 2
12 Shuttle truck BD650 3
13 Slow-motion winch JJM-5 1
14 Winch turntable 2
15 Microcomputer distribution system 1
16 Special-purpose mold cart 70
17 Steam boiler and steam distribution system 4 t/h 1.