Fully Automatic Fly Ash Brick Plant

Supply TypeManufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

We are instrumental in bringing forth a comprehensive range of Fully Automatic Fly Ash Brick Plant, which is precisely engineered to suit the specific requirements set by the industry. Our Fully....

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Product Details

We are instrumental in bringing forth a comprehensive range of Fully Automatic Fly Ash Brick Plant, which is precisely engineered to suit the specific requirements set by the industry. Our Fully Automatic FlyAsh Brick Plant is manufactured using high grade components making them highly durable in nature.

Specifications	Based on Hydraulic Powder compacting technology Has fully automatic programmable functions Use of imported PLC System High output speed
Adoption Of Following Systems	Mechanical system & Hydraulics Electronics Instrumentation & controls

Productivity

Model	FEBP - 03
Brick Size	230x110x75 mm	190x90x90 mm
No of Bricks per stroke	6	7
No of Stroke	5	5
No of Bricks/min	30	35
No of Bricks per Hr	1800	2100
No of Bricks /Shift ( 8 Hrs)	12240	14280
No of Bricks/Day	24000	2800

Note

No of Bricks /Shift ( 8 Hrs) : PLF of 85%
No of Bricks/Day : 2 Shifts per day

Production Process of Automatic Hydraulic Brick Press Plant

Raw Material feeding	Manual feeding/Volumetric Control
Mixing	Batch type intensive rapid mixing with manual water feeding.
Brick Production	Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding
Green Production Handling	Manually on Pallets
Green Product Curing	Manual Curing System By Sprinkling Water jets

Bricks Specifications

Particulars	Value	Unit	Remarks
Brick Weight	2.7-3.2	Kgs	Size 230x110x75 mm
Brick Weight	2.3-2.7	Kgs	Size 190x90x90 mm
Compressive Strength	70-90	Kgs/cm²	Recipe is optimized to achieve it.
Water absorption	15-20	%	Depends on composition

Composition

Particulars	Range %
Fly Ash	60-70
Sand	15-25
Cemen	5-10
Lime	10-12
Zypsum	2-5
Stee Plant Slag	10-30%

Note

The recipe can be set based on any of this available materials/waste to achieve the desired strength level.

Manpower Requirement for Automatic Fly Ash Brick Plant

Activity	Skill level
Activity	Skilled	Semi	Unskilled
Supervisor/Operator to operate all equipment	1	-	-
Operator for Feeding & Mixing Quality control	-	1	-
Raw material section & Curing	-	-	5
Green Product Transfer	-	-	5
Total	1	1	10

Scope Of Supply For Automatic Fly Ash Brick Plant

Particulars	Construction features	Purpose
Storage hopper with belt conveyor	Hopper of 500 kgs cap. with 4 mts long belt conveyor having 1 HP drive	To prepare & hold the batch ready for Pan Mixer
Heavy Duty Pan Mixer	500 Kg. Capacity Mixer with 15HP Crompton / Kirloskar Electric motor & V 700 Greaves Make Gearbox. Mixer body is made from 16 mm bottom plate, 8 mm side plate, Heavy duty bearing housing, spring backed arm assembly, Rollers and 5 mm liners for bottom & side wall of mixer	For perfect mixing of ingredients to give consistency in Product quality.
Belt Conveyor System	8 meter long Conveyor system with structure and 3 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute, Belt cleaning Scrape System	For holding & conveying mix material to press Feeding system, by the time the next batch gets ready in Pan Mixer.
Box Feeding System	Dynamic Storage System of 500 Kgs Capacity with 1 HP electric motor, Gearbox & heavy-duty structure	Hold up of wet mix in Box feeder gives the minimum time required to initiate Cementing Process ofIngredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation.
Press Feeder Bin	250 Kgs Bin with discharge chute	for holding the material for Press feeding System
Auto Press Feeding System	Hydraulic Press Feeding System having S.S. 304 Liner plate with 0.5 HP Electric Motor with Aluminium gear Box & feeder Fan	Auto Press feeding system take care of proper distribution of material to all the cavities of brick mould up to the required quantity, resulting in better & consistent strength of the Product.
Hydraulic Brick Press	Fully window cut type Hydraulic Press (85 MT) made from jointless ultrasonically tested Plate	Having 6 or 7 Bricks Cavities depending on selected Size.
Hydraulic Power pack system	with 12.5 HP Crompton / Kirloskar Electric motor Dowty make 23 + 71 Lt Pump and Yuken make Hydraulic valves with prefill valve & guide cylinder system.	For different operations of Hydraulic Brick Press.
PLC based Control Panel	Proximity controlled fully automatic Control panel with Delta (Taiwan) make PLC, Control relays, Starters & overload relays For all motors, power Transformers, duly powder coated (TEDF) totally enclosed Dust Proof Panel enclosure & remote control console (fitted brick press) .	For control of Hydraulic Brick Press operations in Auto/Manual Mode.