Indefinite chilled rolls

Listing ID #3889308

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Supply Type Manufacturer, Exporter, Supplier

Preferred Buyer From : All over the world

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Product Details

Indefinite chilled rolls are basically controlled under actual casting and molding conditions, does not solidify completely, even surface contains small amounts of very finely divided carbide, the graphite gradually increases simultaneously in size and in amount from surface to core accompanied by decrease in carbide content, the matrix is generally pearlitic throughout the cross section, indefinite chilled rolls are using extent of silicon, chromium, nickel and molybdenum, resulting, that the working face is no longer completely white (this feature make it different from clear chill rolls where the chilled-zone is graphite-free clear and white) the desired hardness is obtained by changing the carbide/graphite balance which is achieved by a close control of chemistry and process parameters

Advantage:

This variety is generally cheaper than the spheroidal graphite cast iron rolls, the gradual change in hardness associated with the indefinite-chilled structure allows deeper grooving i.e. indefinite chilled rolls are superior in biting performance, indefinite rolls produce excellent results while achieving maximum functional depth, ensure minimum sacrifice of clear chill layer, as the presence of graphite in indefinite chilled rolls offers strong resistance to thermal shock occurring at the time of accident in the rolling operation compared to other types of cast roll

Roll of this type have hardness up to about 70 Shore °C can be grooved for use in roughing and finishing stands, for processing sections such as T-bars and U-sections, and for roughing and intermediate rolls of wire and rod mills.

Indefinite Chilled Cast Iron Roll Applications:

ICCI Rolls for TMT Rolling Mills

ICCI Rolls for U-Section Mills

ICCI Rolls for Narrow Strip Mills

ICCI Rolls for Thin Flat Rolling Mills

ICCI Rolls for T-Section Mills

ICCI Intermediate Stand Rolls

ICCI Rolls for Wire Rod Rolling Mills

ICCI Finishing Stand Rolls

ICCI Rolls for Round Rolling Mills

ICCI Roll for Deep Section Mills

Manufacturing Range of Indefinite Chilled Cast Iron Roll:

Roll Diameter

Upto 24 inches or 610 mm

Barrel Length

Upto 52 inches or 1220 mm

Overall roll length up to 120” or weight 5mt under the scope of manufacturing

Material Specifications	Process	Hardness
Clear Carbon Chilled Cast Iron	Static Casting	55-65 Shore°C
Ni-Cr Alloyed Chilled Cast Iron	Static Casting	60-70 Shore°C
Low Carbon Cast Iron	Static Casting	45-55 Shore°C

Company Details

"The corporate vision of Jai Bharat Castings goes far beyond being at the forefront of the Indian roll industry, it's about breaking new ground in roll designing, machining, finishing and Quality to hand picked clientele, our aim is to focus on providing a single source roll manufacturing and maintenance facility that will ensure fast & accurate results for our esteemed clients, our aim is to provide in-depth and comprehensive technical services to cultivate close customer partnerships, in order to supply the best quality rolls to meet individual mill applications, we are continuously developing and researching methods to improve roll quality and roll shop productivity by increasing campaign life, decreasing down time and reducing roll stocks”
Corporate Profile
Jai Bharat Casting is located in the industrial estate of Malerkotla, the historical & unpolluted town of Punjab province it is adjoining Mandi-Gobindgarh, which is known as the steel capital of India, the factory is situated 350 kilometers north of India’s capital New Delhi.
Since inception, Jai Bharat Castings has been a market leader in its core market Mandi-Gobindgarh which has maximum numbers of rolling mills alone (550-600 mills) in India and has met the country's rolling requirements for a wide variety of industries, through continuous improvements both in process as well as products in addition to that JBC is supported by an experienced and highly qualified multi-disciplinary team whose provide tailored solutions for specific mill applications, ensuring high quality cost-effective and efficient solutions, endow with more value to its customers in terms of more rolling per roll
Promoters with 37 years of experience enable Jai Bharat Castings to utilize highly developed casting procedures i.e. high quality iron & steel casting , double poured static casting, centrifugal castings as well as shaft fitted chilled roll barrels are specialties of company
As quality is becoming a decisive factor in the face of ever-harsher competition in national and international markets our market success is closely liked with our uncompromised quality approach which have adopted high-end norms of roll making connected to our goal of meeting the constantly increasing quality requirements of our customers resulting our utterly satisfied customers from decades and this comes not only from quality approach & system, but it comes also from attitude and ethics which transmit our core values of credibility, commitment, agility, team spirit, honesty, integrity and excellence as our corporate culture, we are still committed to our customers for best values, low cost yet high quality product and services.
We have very futuristic vision for our futures to accelerated growth with global mindset through strategic alliances & diversification to serve you even batter because for us, business is not just doing deals; business is having great products, doing great engineering, and providing tremendous service to customers because JBC has kept pace with the changing needs of the industry in past, present and of course a self commitment for future