Induction Cap Sealing Machine

Listing ID #3983561

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Supply Type Manufacturer, Exporter, Supplier

Preferred Buyer From : All over the world

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to....

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Product Details

Although there is a wide range of closures available ,the conventional bore sealing has, to date, been the most widely used method of sealing containers .Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic , flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit.

Using the Induction Cap Sealing Technology, it's now possible to create alternative, alright, hermetic seals on the necks of containers. The process can produce significant cost savings. The seal is strong, flexible & yet easy to remove, and provides protection against cross contamintaion and an effective tamper-evident layer..

Advantages of Induction Cap Sealing

Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal.
Protection against Leakage : There is no spillage or loss of contents of the product.
Sales Promotion : The foil on the inside can be used for advertising or promotional purposes.
Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed.
Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing equipment to be installed.
Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
IGBT Technology : IGBT's are more reliable and efficent at higher line speeds.

Wads

The Wad basically consists of four layers :

Cardboard or Foam Packing.
Wax Layer.
Aluminium Foil.
Sealing Film.
We see a pulp board packing material as the retaining wad, the wax dot pattern layer , the aluminium foil and the sealing film. The lines of force radiate through the foil and induces current flow in it. This increases the temperature of the foil. Due to this , the sealing film melts and adheres to the lip of the container. After the seal is broken, the board or foam packing is retained by the cap.

Process

The process of Induction Cap Sealing is based on the principle that a conductive material i.e. Al Foil heats up on exposure to high frequency magenetic field generated by an Induction Unit. This is a non contact process without direct heat transfer.Due to this, the sealable closure liner can be placed in the cap by the manufacturer. The Wad consists of a board packing material, a wax layer, aluminium foil and a sealable film. The screw cap combination passes through the induction unit after closure of the container.when the container is under the induction head, heat is developed into the aluminmium layer.The wax layer starts to melt and penetrates into the board layer.The Sealing layer also melt & forms a tight seal against the lip of container. The necessary pressure is provided by the liner/screw cap combination.On opening the container, the board remains inside the cap and serves as a seal on further use, whereas the aluminium foil is permanently sealed on the rim of the mouth of container.

Containers

Innerseal can be used on containers made of PET,PVC,Polythene,Glass and other thermoplastics.They are suitable for use with screw type Snap On,Child resistant and other customer closures as long as the seal is in positive contact with the neck of container. A uniform neck finishing is required for good Induction Sealing.The sealing are not to be very wide.The small 50 ml to the big 200.Its Drum having a neck size of 10 mm opening to the wide mouth of 120 mm can be Induction sealed.Induction Sealing liners for HDPE,LDPE,PET & PP in the different thickness locally available.

Company Details

Om Bhagwati Labelling Technologies is one of the biggest manufacturer and exporter of labeling machines also known as labeler. It is an ISO 9001:2000 certified company, having installed labeling machines in more than 40 countries worldwide and is situated at Rakhial which is a vital industrial enclave of Ahmedabad. The Company’s works at the 17,000 sq. m. of property includes sophisticated machinery, a state-of-the-art engineering and assembly department having a tool room section, a machining section, a drawing/designer’s section, an R & D section with testing equipment, and administrative offices with worldwide connectivity.
We at Om Bhagwati Labelling Technologies are leading manufacturer and exporter of Pharmaceutical and other machineries. We specialize in manufacturing a gamut of machineries for various industries like Pharmaceuticals, Food & Beverages, Cosmetics, etc. Our innovative designs, economical prices, quality and performance of our products have over the years won a commendable presence at both the national and international level.
Management:
The company has an ability to design and fabricate all types of jobs. The company is managed by a group of qualified and experienced Mechanical Engineers, and process engineers, Finance and Information Technology and manufacturing. The work force at Om Bhagwati Labelling Technologies comprises of experienced and skilled personnel who are adept at developing and manufacturing quality machinery. The company has well-organized factory units. The manufacturing units with all the necessary work-shop machinery. We are always open to new ideas flowing in from any level & has a faster implementation of strategies and decisions to be made.
Growth Map
Om Bhagwati Labelling Technologies made a humble beginning in 1992 is promoted by a technocrat with manufacturing facility namely Om Bhagwati Labelling Technologies catering pharmaceutical industry. Today, Om Bhagwati Labelling Technologies has a head office in Ahmedabad, India & many offices around the country to cater its domestic client’s. The group is charting a growth plan by opening its offices in Europe, United States and other developing markets of Asia.
Future Plans
The target of being one of the most reliable suppliers in Asia would be achieved through launching more customer service centers across the Middle-East & Gulf. The Company has identified many organizations geographically spread in markets, which would be ultimately working as distributors & agents.
The Group is planning to introduce new products every year in next 3 years to make itself unique in the market of packaging & labeling solutions. Keeping the growth rate achieved in last 20 years, the company aims to look forward to break its own record & achieve growth of 30-40% per annum.
Quality Policy
Quality is the driving force behind our success and we are continually committed to maintain high quality standards during process and through pre-shipment inspection. Adherence to delivery schedules and offering most competitive rates have rewarded us with the invaluable trust of the customers.
Customer Care
Our service support personnel are on hand everyday to respond to inquiries and calls for service and/or repair if needed. A full-year's warranty accompanies every piece of equipment and machinery, and availability of spare parts and optimizing a weak area of operation.
Our products are customer driven. Each machine is an original, custom designed to exacting customer specifications and engineered to solve specific customer problems.
Prompt and dependable customer service, quality assurance, training, and engineering support, all contribute to the value our customers have come to expect. We are committed to implementing and maintain the highest quality standards.
R&D
Continuous product optimization is a routine aspect of our work through research & development. The professional zeal coupled with growth and brilliant career opportunities impels our technicians to excel themselves. Testing and inspection is uncompromising at Om Bhagwati Labelling Technologies to ensure the quality of the dual project.