Induction Furnace

Listing ID #24383

Our Induction Furnaces are Designed and Produced By Studying all Available Existing Furnaces in the World, Adapting all Superior Features, Adding all Up to Date Technologies and Combining the Necessary Needs Indicated By Foundrymen. for the Coming Millennium Years of 2000 and Beyond Magnalenz Proudly Presents to Modern, Automated Foundries and Steel Plants the Most Economical, the Most Reliable, the Most Efficient and High Quality Induction Furnace Viz. Fermelt.fermelt Synergy - Some of Its Parts Are:thyristor Controlled Rectifier At Low Input Voltage the Furnaces Can Deliver Power Efficientlypower Adjustments Can Be Done Over a Very Large Range (5%?100%)line Voltage Fluctuations Cause No Damagepower is Curbed During Any Failure or Short Circuit Crippling the System, Thus Preventing Major Technical Problems and Expensessafety Margins in Power Semi-conductorsfermelt Works On Parallel Circuit Design. Even At the Highest Power Level the Thyristors Chosen Work Approximately At One Third of the Current. in other Words the Safety Margins On the Thyristor are Very High. Consequently, Low Heat Losses and Lower Operating Temperatures Extend the Service Life of Thyristors.reduced Melting Cost with Constant Power We Design and Program Fermelt Furnaces to Deliver Maximum Power from the Beginning to Reduce Melting Time and Achieve Lower Energy Consumption.higher Electrical Efficiencyfermelt Furnaces are Designed to Minimise Electrical Losses. Electrical Efficiency is 97% (over All)high Power Factorthe Reactive Energy Used On Fermelt Furnaces is Very Low and the Average Power Factor is Better Than 0.95, Thus Eliminating the Need for Additional Precautions to Improve Power Factor.safety and Protection Systemthe Advanced Parallel Inverter Circuit Design is a Result of Years of Experience that Has Enabled Us to Present One of the Safest Induction Furnaces.protection Featuresover-voltage Protection At Mains.over-current Protection for Thyristor & Capacitor.phase Protection At Input.over-voltage Protection for Thyristors & Capacitors.on all Main Water Cooling Branches, Temperature and Water-flow are Controlledearth Leakage Detector.air Temperature Sensor in Side Panel for Protection.mf Description of the Installationsmedium Frequency Furnaces Operate At Frequencies Ranging Form 150 to 10,000 Hz. such Furnaces Provide the Concentration of High Power in Small Volumes with a Definitely Higher Melt Rate.every Installation Consists Of1. Melting Crucible2. Solid State Power Converter3. Power Factor Compensation Capacitor Bank4. Ancillary Equipmentsmelting Cruciblestructurally It Consists of Three Independent But Interdependent Sections:1. Base Frame 2. Tilting Frame 3. Interchangable Inductor Comprising a Coil Made from Specially Shaped Copper Section Featuring Higher Strength and Higher Conductivity. the Melting Basin Positioned Inside the Inductor is Separated with a Thick Refractory Lining in Between. a Special Hydraulic System Ensures Easy Emptying, Smooth and Complete Pouring.mf Solid State Power Converterconverts the Line/mains Frequency Into Medium Frequency Required for Efficient Operation.the Features Include?1. Conversion from Ac to Dc2. Rectifying & Filtering Dc Current3. Converting Dc to Mf Ac4. Electrical Safety, Protection, Regulation and Control Circuits5. Closed Water Circuit with Water-to-water Heat Exchange and De-ioning with Demineralised Watermf Power Factor Compensation Capacitor Bankit Comprises a Set of Water-cooled Medium Frequency Capacitors Connected By Electrolytic Grade Copper Busbars to Avoid Losses Due to High Currents. It is Fitted Inside the Panel or Outside. Specially Protected Frames Automatically Compensate the Low Power Factor to the Furnace.ancillary Equipmentsadditional Equipment is Supplied to the Customer?s Specific Requirements for Better Functionality of the Medium Frequency Furnace Installations:1. Cooling Tower2. Step-up and Step-down Transformers3. Closed Loop Dm Water Circulation for Crucible4. Automatic Charging Equipments5. Energy Metering Devices6. Control and Programming of Power Absorbed During Production Cycle7. Eot Cranes8. Water Softening Plant24/7 Serviceround the Clock Service Throughout the Week is An After-sales Feature that Earned for Us the Reputation of Reliability.the Magnalenz Edge the Following Characteristics of Our Fermelt Furnace and the Smart Technology Give Magnalenz the Distinctive Competitive Edge?hi-tech Design Means Lower Failurethe Fermelt Solution Incorporates a Special System to Locate Faultsmagnalenz Has a Team of Trained and Experienced Engineerssuitable Design for Fast Servicetelephonic Advice for Fast Technical Aidbuilt with Care and Quality Workmanship for Fail-safe Performancein-house, State-of-the-art, World-class Testing Regimenclean Layout with Ample Space and Easy Accessibility to all Components Means Fast and Quality Maintenance and Servicingample Stock and Availability of Spare Parts