Induction Hardening System

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Country of OriginIndia
Output Power100 amps,200 amps,400 amps,& 800 amps
Incoming Voltage415 V, 3phase, 50 Hz, 4 wire
Body MaterialMild Steel
Supply TypeManufacturer, Exporter, Supplier
Preferred Buyer Location All over the world

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Company Information

VEL INNOVATIVE TECHNOLOGIES PRIVATE LIMITED

Mumbai, Maharashtra

5.0/5

(2)

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Member Since 6 Years
Nature of Business Manufacturer
GST No. 27AAFCV2943K1ZZ

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Product Details
Company Details

Country of OriginIndia
Body MaterialMild Steel
ConverterThyristor based Full bridge Rectifier
Output Voltage0 – 400 V
Output Power100 amps,200 amps,400 amps,& 800 amps
Incoming Voltage415 V, 3phase, 50 Hz, 4 wire
InverterIGBT based Inverter
Output Frequency1-100 kHz (as per job requirement)

The VEL HardTech series represents cutting-edge induction hardening, annealing, and tempering systems tailored to meet the evolving needs of the heat treatment industry.

We offer complete turnkey solutions that include an advanced Induction Power Source, CNC/PLC control automation, high-frequency transformer, and custom-designed coils tailored for specific jobs. Our solutions also feature job-specific scanning (horizontal or vertical), single-shot fixtures, and rotary or indexing tables. They seamlessly integrate with semi or fully automated job loading and unloading facilities, ensuring that the system fulfils your hardening requirements effectively.

Features:

Manual and automated program settings with multiple pre-programmed recipes.
Intuitive touch panel interface with comprehensive process monitoring features.
Quick connect coil system facilitates easy replacement of induction coils.
Efficient load/unload and part centering system for manual or automated operations.
Designed for in-line integration, ensuring short lead times and seamless workflow.
Reliable mechanical solutions ensure high system availability and productivity.
Precise process control leads to excellent results and increased productivity.
Energy-efficient power supply unit (>95% efficiency) reduces energy costs.
Flexible design accommodates a wide range of part sizes for versatility.
Modular unit for easy servicing and maintenance, minimizing downtime.

Technical specification:

The Induction Hardening System (VEL/IH Series) is specially designed for Induction Hardening of components on turnkey basis complete with > Induction Power Source > CNC/PLC based servo motor driven Vertical/Horizontal Scanner > Water circulating & Cooling system and Quenching system > Semi-Automated/ Fully Automated job loading/unloading facility (optional)

Additional Information

*TYPE*	*VEL/IH50*	*VEL/IH100*	*VEL/IH200*	*VEL/IH400*
Inverter	IGBT based Inverter
Converter	Thyristor based Full bridge Rectifier
Incoming Voltage	415 V, 3phase, 50 Hz, 4 wire
Input Feeder Rating	100 amps	200 amps	400 amps	800 amps
Output Power	50 kW	100 kW	200 kW	400 kW
Output Frequency	1-100 kHz (as per job requirement)
Output Voltage	0 – 400 V	0 – 400 V	0 – 400 V	0 – 400 V
Max. Output Current	1000A max	2000A max	4000A max	8000A max

Accessories

Accessories	Description & Features
Job Handling Fixture	Vertical Scanner: CNC/PLC based servo motor driven Horizontal Scanner of 20mm to 2000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm. Horizontal Scanner: CNC/PLC based servo motor driven Vertical/Horizontal Scanner of 5mm to 6000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm. Single Shot Fixture : With or without job rotation Indexing / Rotary Table: 2-4stations for higher production rate with/without job rotation Rotary Scanners: For jobs such as pulley, slew rings, rope drum etc.
Cooling System	Refrigerant Chiller Unit Cooling Tower with plate - type heat exchanger