Mica Heaters

Mica Heaters

Mica heaters are the terrific choice when cost and performance succeed substrate flexibility.  Mica is a firm substrate able to resist very high temperatures and is used for applications where heat is up to 500°F (260°C). These heaters can be designed in an extensive range of different sizes and watt densities and their high Watt densities are up to >100/in² (15.5W/cm²). Mica heaters are manufactured for operations where effective temperature is much higher, leakage is lower and material cost is also low in comparison to other flexible heater technology.
Such as packaging equipment, food service equipment, air heaters etc. Mica Heaters can simply be designed to accommodate a multiple of components such as thermocouples, thermistors, thermostats, thermal fuses, RTDs, or specialty wiring joints. Mica heaters are also referred as Micathermic heaters, which is a type of space heater wherein heating element is covered with a thin sheet of mica. These heaters generate both radiant and convection heat, these are generally thinner in comparison to other types of heaters.
Applications of Mica Heaters

• Rubber vulcanizing machine
• Tank heating
• Extrusion machine
• Semiconductor processing
• Plastic Processing
• Blown film dies
• Heating of nozzles of injection molding machine
• Air heaters
• Enclosure systems

Mica Heaters offers comprise class mica heating element that delivers superior heating efficiency with adjustable thermostat backing so as to provide optimum functional support. Further, Mica heaters are manufactured with IP23 power switches and inbuilt thermal cut-off preference for safe and secure jobs. Flexibility is its most important feature and they can be mounted on a wall or could be used in standing option which increases efficiency and economical working solutions that meet specific heating requirements. Moreover, these heaters can manage maximum covered temperature of 900°F with customized power, voltage and size options, which is most convenient and suitable for plastic industry.

Plate Heater are used nowadays for several applications like as extruder barrels, hot plates.

All these heaters like electric space heaters, band heater or electric heater have their own importance for the various products but some time they act as same in some fields. Some of them are heating elements as well.

Terminations of Mica Heaters

Mica heaters are available with many types of electrical terminations. The termination styles are selected according to amperage, diameter, electrical safety, voltage and cost. Three main termination styles are:

Lead Wire Terminals- In lead wire terminals High-temperature wire is internally connected to the band heater. These terminals has maximum amperage up to 20 Amps

European Plugs – European plugs are safe and simple to use and are generally used where the electrical termination has to be detached regularly.

Screw Terminal- Stainless steel screw terminals are generally suggested when high amperages (up to 30 amps) are implicated and the temperature restriction is 840°F.

Feel free to ask your query whatever it is about the product. You can contact us also if want to know more about the product.

Product Details:

Minimum Order Quantity:  6 Piece
Power(Watts):                               As per requirement of application
Voltage:                                          As per requirement of application
Size:                                                As per requirement of application

Specification:-

• Brass tubular sheath (available in stainless steel for corrosive materials such as PVC).
• Power standard density: max brass 5 W/cm² or 25 watt/sq. inch.
• Tear-resistant connection of power cable of Teflon wire or glass wire according to wattage required for application
• Diameter is available from 25 mm up to 1500 mm.
• Height is available from 25 mm up to 800mm.
• With mounted Thermocouple “K type” or “J type” is available.
• Inner sleeve is made of Steeliness steel, mild steel, Copper, brass.

Features:-

• Versatile.
• Compact structure.
• Efficient and Reliable.