Products / Services
  • Products / Services
  • Companies
  • Buy Leads
Post Buy Requirement

Monoblock -Rotary Dry Syrup Powder Filling ,Sealing Machine

Listing ID #4253895

  • Supply Type Exporter, Supplier
Preferred Buyer From : All over the world

Monoblock -Rotary Dry Syrup Powder Filling & Sealing Machine Application & Process : Automatic monoblock type dry syrup powder filling & sealing Machine is works on vacuum principle with rotary star....
View More Details
Send Enquiry

Company Information

  • Member Since 18 Years
  • Nature of Business Manufacturer

Ask for more detail from the seller

Contact Supplier

Product Details no_img_icon

Monoblock -Rotary Dry Syrup Powder Filling & Sealing Machine

Application & Process :

Automatic monoblock type dry syrup powder filling & sealing Machine is works on vacuum principle with rotary star wheel & piston assembly & Rotary funnel head. It is used to fills dry syrup powder in bottle in pharmaceuticals, foods, and dairy and agro chemicals industries.

Automatic monoblock rotary dry syrup filling cum sealing machine is versatile, self-supported on stainless steel structures. The machine is precision built with conveyor, rotary star wheel with funnel head with Powder filing head & piston for filling and rotary capping head. Machine basic works on vacuum principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive, rotary star wheel, Powder filling head, cap-feeding bowl, cap sealing head & drive gear motors with synchronized variable Drive and No container No filling & No cap No Sealing system arrangement.

Containers are feeds from air jet cleaning machine or unscrambler and moves on SS Slat conveyor at desire speed, feeds below the funnels through feed worm & in-let star wheel with 16 station funnels. The powder filling head is mounted from centre pipe, which gives flexibility to adjust position of wheel and to be sets weight by adjust piston working. Powder is fill in hopper and agitator in hopper is fills powder in rotary filling head with consistency and uniformly. Powder wheel is consist of piston in each feeding head and vacuum plate at behind of powder wheel, which is fitted with zero clearance so, powder is fill in head by suction of vacuum and fill weight can be adjustable by piston working. After that powder head is indexing further and there is closed powder scrapper to scraps excess powder. The vacuum is remaining in head till filled head reaches in vertical position to drop powder in funnel by help of compressed air, sterilized low pressure air or nitrogen gas sequentially flushes so powder comes out from port of powder wheel and fill in to funnel. Funnels are mounted on rotary plate with aligned to bottles mouth and moves on star wheel assembly with up and down plate form to tight fit connect with funnel for filling.

After filling star wheel bringing the bottles below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing.

Salient Features :

  • Designed as per cGMP - Current Good Manufacturing Practices compliance
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Dry Syrup Powder Filling & sealing on single machine.
  • Machine can handle 15 ml to 125 ml bottle with 22 to 25 mm cap size by change parts.
  • To avoid contamination due to immediate sealing of filled bottle.
  • Easily adjustable filing volume in powder wheel.
  • Vacuum pump is incorporate with machine
  • No bottle - No fill and No cap - No sealing for Individual head.
  • Acrylic cabinet with aluminum section supports.
  • Outside cap feeder system as per cGMP norms.
  • Minimum and maximum level of cap in chute to be maintain through sensor hence to avoid damage & rubbing of cap.
  • Powder level sensor to maintain automatically minimum & maximum level in hopper,
  • Inching system provide for setting of filling & sealing operation.
  • Machine structure is covered with s.s.304.
  • Dust collector system can be supply with machine.
  • Synchronized variable speed for conveyor, star wheel, powder feed wheel and sealing head.
  • Rigid gear drives with motor.


Technical Specification :

Model PMPFS-100
Direction Left to Right
Output capacity Up to 100 Bottles/ Min for 15 to 20 grams filling and it is depends on properties powder & operating atmosphere only.
Filling Capacity 05 grams to 50 grams. Single Dose (With the help of change parts) Fill range depending upon bottle opening and bulk density of powder.
Accuracy ± 2% depending upon consistency and the uniformity of bulk density of Powder under controlled level of humidity
Height of Conveyor Adjustable from 900 to 950 in mm
Electrical Motor Main Machine 3 HP /2.25 Kw.
Orientation Bowl 0.25 HP / 0.18 kw
Conveyor 0.75 HP / 0.56kw
Auger screw motor 0.25 HP / 0.18kw
Vacuum Pump 1 HP / 0.75kw
Dust Collector 1.5 HP /1.18kw
Electric Power Consumption 5.12 kw / 3 Phase - Voltage & frequency as per customer site.
Dimensions 2550 MM (L) x 1225 MM (W) x 2200 MM (H).
Net weight- Approx 1750 Kg.

Company Details close-icon

The aim of Prism Group’s Pharma Division is to meet our customer’s entire requirement, applying the best technology and automatizing of the process, ensuring reliability, ease of use and long life the investment. A wide range of Process machinery is created by the Company based in Ahmedabad, India. With an ever increasing presence in the Process Machinery for Laboratory and Pilot scale line for Powder, Liquid and Ointment processing for Research and Development of Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Foods, Dairy, Bakery, Confectionery, Agro Chemical, Chemical, Ayurvedic & Herbals, Paint, Ceramics, Catalysts and Pharma Institutes. The Prism Pharma Machinery is having world’s largest range for lab process equipment. The company is known for innovative manufacturer for processing system for drying, granulating, mixing, milling, size reducing, blending, tabletting coating, pelletizing, pellet coating, stirring, homogenizing, Vacuumised mixing, filtration, evaporation, containment, material conveying, cleaning and fermentation as well as process integration and process automation service. Prism focuses on specialized mechanical engineering, especially process engineering and equipment along with automation engineering. We sincerely would like express our thanks to our customers for supporting and affection. PRISM has been and will be working more closely with all its precious customers and partner companies, keeping deep in mind the fact that sharing efforts makes sharing fruits. The philosophy of PRISM, “Customer First”, reflects our goals to create the most innovated products that can release our customers from simple, repetitive and routine works and get them to do more valuable production. We strive to not only provide quality products, but also become your genuine partner in your work required the high productivity.
positive thinking corporate overview takes in front view
Prism® Group of Company’s “Prism Pharma Machinery" is started now under roof of ‘Prism Pharma Machinery” established in the year 2003 with in house manufacturing facility, over the last six years of our existence we have carved a niche par excellence in the market through consistently providing world class range of Lab scale and Pilot scale Process Machineries with international standard for current GEP norms as well as provide effective & prompt after sales services. Now we strive to offer our customers, hi-tech Process Machineries and latest equipments that assist to enhance the production capability at your research facility and thereby reduce the input cost. We consult to Process engineers, Pharmacists, Chemists and Chemical Engineers s for designing of every product for quality & performance to receive reliable & safe results. The company has got cutting edge innovation, facilities and management and it works constantly with a motto of "TOTAL CUSTOMER SATISFACTION". Professional production planning processes play a crucial role in the effectiveness of process. Since our inception we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable Process Machinery manufacturing companies of India.
The aim of Prism Group's Pharma Division is to meet our customer's entire requirement, applying the best technology and automatizing of the process, ensuring reliability, ease of use and long life the investment. A wide range of Process machinery is created by the Company based in Ahmedabad, India. With an ever increasing presence in the Process Machinery for Laboratory, Pilot & Production scale for Powder, Liquid and Ointment processing for Research and Development, Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Foods, Dairy, Bakery, Confectionery, Agro Chemical, Chemical, Herbals, Paint, Ceramics, Catalysts and Pharma Institutes.
The Prism Pharma Machinery is having world's largest range for process equipments. The company is known for innovative manufacturer for processing system for drying, granulating, mixing, milling, size reducing, blending, tabletting, coating, pelletizing, pellet coating, stirring, homogenizing, Vacuumised mixing, filtration, evaporation, containment, material conveying, cleaning and fermentation as well as process integration and process automation service. Prism focuses on specialized mechanical engineering, especially process engineering and equipment along with automation engineering.
We sincerely would like express our thanks to our customers for supporting and affection. PRISM has been and will be working more closely with all its precious customers and partner companies, keeping deep in mind the fact that sharing efforts makes sharing fruits.
The philosophy of PRISM, "Customer First", reflects our goals to create the most innovated products that can release our customers from simple, repetitive and routine works and get them to do more valuable production.
We strive to not only provide quality products, but also become your genuine partner in your work required the high productivity.
Positive Thinking Corporate Overview Takes in Front View
Prism® Group of Company's "Prism Pharma Machinery® " is started now under roof of 'Prism Pharma Machinery" established in the year 2003 with in house manufacturing facility, over the last six years of our existence we have carved a niche par excellence in the market through consistently providing world class range of Lab, Pilot & Production scale Process Machineries with international standard for current GMP norms as well as provide effective & prompt after sales services. Now we strive to offer our customers, hi-tech Process Machineries and latest equipments that assist to enhance the production capability at your facility and thereby reduce the input cost. We consult to Process engineers, Pharmacists, Chemists and Chemical Engineers s for designing of every product for quality & performance to receive reliable & safe results. The company has got cutting edge innovation, facilities and management and it works constantly with a motto of "TOTAL CUSTOMER SATISFACTION". Professional production planning processes play a crucial role in the effectiveness of process. Since our inception we have registered a steep growth in our business and have earned the recognition as one of the most efficient and reliable Process Machinery manufacturing companies of India.
Value Experiance Management
Successful experience ensures reliable process & model selection for customers, PRISM owns the powerful database accumulated by over 25 year's experience, which is the strong basis for supporting our customer to make right solution in practical.
Mr. Dilip Patidar - Director - Mechanical Engineer
Mr. Dilip Patidar is a marketing director and he has looking and takes responsibility for International Marketing, Design, after sales and service and Quality. He is a technocrat with total experience of 22 years in pharmaceutical Machinery field.
Mr. Bharat Patel - Director - Mechanical Engineer
Mr. Bharat Patel is a technical director and he has looking and takes responsibility for Planning, Production, Purchase, Quality and after sales and service. He has total experience of 18 years in Pharmaceuticals machinery and Engineering.
Spiritual & Faithful Team has Strengths for Wining
We have a team of internationally acclaimed manufacturing team. Our engineers are perpetually evolving with new innovations. Our products are a result of a blend of modern technology and efficient manpower. The Company has highly skilled Technical and Administrative Persons having specialization in their fields. Our manufacturing Production Team Unit consists of Engineers- (45), Skilled Technician (50), Semi skilled technician (60), Fabricator and Welders (10).
We have a team of quality control team, who inspect the entire manufacturing process & test finished products to ensure global quality. All our machines are designed & manufactured with the close co-ordination with our customers who are end user to avoid any defect.
We provide complete technical help, consultancy & expert services for Process designing, Process Plant Designing, Requirement of Process Machinery, Renovate and Automation of Process machinery and accessories and Spare Parts. We are able to alter, redesign, and renovate machines as per client's specifications.
With a proven track record of prompt services, we are able to deliver our products at the customer venue within the stipulated time frame.
Choose Precision, Show Profession
The choice we made in each step determines whether we can succeed. PRISM choose the principle of creating value for our client. So we assess carefully each order we get, not only to keep our reputation but also to make sure our client approve the value we created for them buy our careful design. With our profession in manufacture, strictness in management and honesty in working, PRISM has become one of the leaders in our field.
Seize Each Inspiraton of Innovation
Successful innovation can predict market. This predication ability is acquired from thorough research of market and technology. So innovation revolution is badly needed under the situation that traditional products have reached their limits and the costs are mounting. Experts in PRISM have made the dream come true by inventing automation, new material and neno technology for manufacturing. Investment is our focus, and low costs will our clients more competitive in the market.
Take Care Each Step of Quality Control
Excellent quality and perfect service are the goals PRISM persistently pursues. Our understanding of quality is not just confined to the product but also the commitment to our customer, the consistent service we provided and the use value, appearance and performance of the product. Our machines are designed & manufactured with the close co-ordination of clients to meet with them requirements. We follow stringent quality control measures to ensure that the quality standard is maintained at all levels. Our adherence to national and international standards for current GMP & GEP norms of quality has given us a competitive edge. Prism's commitment to high quality can be seen in every from compact and reliable design, perfect technology, globally sourced assembly parts to satisfying after- seals service and validation support.
Our Strength is our Facility
We have five full fledged in house manufacturing facilities with advanced state of art equipment in the heart of industrial zone of Gujarat - India at Vatva G.I.D.C.
Unit- 1
Having 2450 sq meters at Plot No. 3713, Phase IV, GIDC, Vatva, Ahmedabad, Gujarat, India. For, Manufacturing of Pharma Machinery & Process Equipments.
Unit- 2
Having 850 sq. meters at Plot No C1B-4614, Phase IV, G. I. D. C., Vatva, Ahmedabad, Gujarat. For, Manufacturing of Textile Machines & Accessories.
The credit for our phenomenal growth in such a short time goes to our sound infrastructure that is equipped with state-of-the-art production facility. We possess a well equipped production unit backed by hi-tech machines and sophisticated technology.
  • Nature of Business Manufacturer / Exporter / Supplier
Tell us your Buy Requirement to Get Instant Response
Tell us what you need?

Looking for Monoblock -Rotary Dry Syrup Powder Filling ,Sealing Machine?

Quantity
Seller Contact Details
  • Seller PRISM PHARMA MACHINERY
  • Address Vatva, Ahmedabad, Gujarat
Waiting for permission
To search by voice, go to your browser settings and allow access to microphone

Allow microphone access to search with voice