PRIMARY COMPONENTS

• A jacketed water heating vessel with direct coupled stirrer.

• A jacketed oil(wax) preparation vessel with a semi anchor agitator coupled to a suitable geared motor.

• Mesh filters for the above vessels.

• A vacuum rated jacketed main manufacturing vessel. The top head of the vessel is sealed with suitable food grade silicon gasket and can be lifted with a hydraulic lifting system.

• The vessel is “hemispherical” in shape for complete removal of the product from the bottom.

• The above vessel is provided with a hydraulic lid lifting system for cleaning of the internals as per CGMP requirements.

• A Semi – Contra type anchor agitator assembly coupled to a suitable “hollow shaft” gear box assembly.

• The agitator is provided with suitable PTFE scrappers to cover the entire internal surface of the vessel.

• A dry mechanical seal for the agitator assembly.

• A bottom entry homogenizer provided at an angle for proper homogenizing of the product.

• A double cartridge mechanical seal with “water flow switch” for the homogenizer.

• A vacuum transfer system connected to the main vessel for transferring of the material from the pre-preparation vessel. The system ensures minimum handling and almost zero wastage of the product.

• Final product storage vessel with castors.

• Sanitary Inter-connecting piping

• Lobe pump for final product transfer to the storage vessel.

• A plunger pump for product transfer from the storage vessel to the filling machine.

• A central control panel for controlling the various parameters during the manufacturing process.

• A variable frequency drive (vfd) for both the anchor agitator and the homogenizer for speed control during the manufacturing process as per SOPs.

• Integrated working platform for easy access

SALIENT FEATURES

• The plant is designed as per the CGMP and FDA guidelines.

• Completely closed system as per GMP requirements.

• Process control for individual items at each level of production.

• Integrated system makes it easy to operate and clean.

• All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.

• The main manufacturing vessel is hemispherical to aid product removal.

• All vessels are provided with jacket for heating/cooling operations.

• The jackets are provided with mineral wool insulation for preventing heat loss.

• The main manufacturing vessel is vacuum rated and provided with various connections for product addition, hopper for powder addition, a light glass and sight glass are provided on the top dish.

• The anchor agitator is provided with a dry mechanical seal and the homogenizer is provided with a double cartridge mechanical seal with water cooling system. Both the seals are vacuum rated.

• A VFD is provided for both the agitator and the homogenizer.

• The final product storage vessel is provided with conical bottom and castors for movability.

• Safety interlocks to prevent the anchor and homogenizer from starting when the top lid is lifted for cleaning.

• The gaskets are food grade silicon, conforming to GMP guidelines.

• Inbuilt temperature controller for the main manufacturing vessel for product temperature control.

• All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.

• All valves are tri-clover type ball valves in S.S. 316 quality.

• The pipeline is provided with suitable points for product sampling and inline cleaning.

• Central control panel for controlling all the processes of the plant.

• A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

Optional Features

• Load cells with control unit for the main manufacturing vessel.

• PLC based panel with touch screen MMI and menu options for the panel.

• Inline homogenizer in place of bottom entry homogenizer.

• Jacketted Storage vessel for product transfer.

• Contra mixer with two motors for preparation of foaming products like toothpaste, etc.

• Perforated anchor agitator for difficult to mix products.

• Completely closed pre-preparation vessel for manufacture of sterile preparations.

PRIMARY COMPONENTS

• A jacketed water heating vessel with direct coupled stirrer.

• A jacketed oil(wax) preparation vessel with a semi anchor agitator coupled to a suitable geared motor.

• Mesh filters for the above vessels.

• A vacuum rated jacketed main manufacturing vessel. The top head of the vessel is sealed with suitable food grade silicon gasket and can be lifted with a hydraulic lifting system.

• The vessel is “hemispherical” in shape for complete removal of the product from the bottom.

• The above vessel is provided with a hydraulic lid lifting system for cleaning of the internals as per CGMP requirements.

• A Semi – Contra type anchor agitator assembly coupled to a suitable “hollow shaft” gear box assembly.

• The agitator is provided with suitable PTFE scrappers to cover the entire internal surface of the vessel.

• A dry mechanical seal for the agitator assembly.

• A bottom entry homogenizer provided at an angle for proper homogenizing of the product.

• A double cartridge mechanical seal with “water flow switch” for the homogenizer.

• A vacuum transfer system connected to the main vessel for transferring of the material from the pre-preparation vessel. The system ensures minimum handling and almost zero wastage of the product.

• Final product storage vessel with castors.

• Sanitary Inter-connecting piping

• Lobe pump for final product transfer to the storage vessel.

• A plunger pump for product transfer from the storage vessel to the filling machine.

• A central control panel for controlling the various parameters during the manufacturing process.

• A variable frequency drive (vfd) for both the anchor agitator and the homogenizer for speed control during the manufacturing process as per SOPs.

• Integrated working platform for easy access

SALIENT FEATURES

• The plant is designed as per the CGMP and FDA guidelines.

• Completely closed system as per GMP requirements.

• Process control for individual items at each level of production.

• Integrated system makes it easy to operate and clean.

• All vessels are constructed out of S.S. 316 L quality as conforms to the GMP guidelines.

• The main manufacturing vessel is hemispherical to aid product removal.

• All vessels are provided with jacket for heating/cooling operations.

• The jackets are provided with mineral wool insulation for preventing heat loss.

• The main manufacturing vessel is vacuum rated and provided with various connections for product addition, hopper for powder addition, a light glass and sight glass are provided on the top dish.

• The anchor agitator is provided with a dry mechanical seal and the homogenizer is provided with a double cartridge mechanical seal with water cooling system. Both the seals are vacuum rated.

• A VFD is provided for both the agitator and the homogenizer.

• The final product storage vessel is provided with conical bottom and castors for movability.

• Safety interlocks to prevent the anchor and homogenizer from starting when the top lid is lifted for cleaning.

• The gaskets are food grade silicon, conforming to GMP guidelines.

• Inbuilt temperature controller for the main manufacturing vessel for product temperature control.

• All interconnecting piping is of S.S. 316 quality, and provided with sanitary tri-clover fittings for complete dismantling for cleaning and passivation on product changeover.

• All valves are tri-clover type ball valves in S.S. 316 quality.

• The pipeline is provided with suitable points for product sampling and inline cleaning.

• Central control panel for controlling all the processes of the plant.

• A Stainless steel working platform is provided for the length of the plant for easy access to all the vessels and visual control of the entire process.

Optional Features

• Load cells with control unit for the main manufacturing vessel.

• PLC based panel with touch screen MMI and menu options for the panel.

• Inline homogenizer in place of bottom entry homogenizer.

• Jacketted Storage vessel for product transfer.

• Contra mixer with two motors for preparation of foaming products like toothpaste, etc.

• Perforated anchor agitator for difficult to mix products.

• Completely closed pre-preparation vessel for manufacture of sterile preparations.