Porous Tiles(Ceramic)

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S S Fluidizing Pad
S S Fluidizing Pad
S S Fluidizing Pad
DSC
S S Fluidizing Pad
Bag-Filter
S S Fluidizing Pad
S S Fluidizing Pad
Fabric Expansion Joint
Fastners
Fastners
High Efficiency Pleated Bag Filter
REF
Air
drc4
Ex Joint
Ex Joint
Ex Joint
Ex Joint
Ex Joint Rubber
Ex Joint Rubber
Fabric Joint
Fabric Joint
Filter
Insulator
Insulator
Insulator
Insulator
Insulator
Insulator
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Mechanical Seal
Product
S S Fluidizing Pad
S S Fluidizing Pad
S S Fluidizing Pad
DSC
S S Fluidizing Pad
Bag-Filter

Category

Fluidizing Filter Media
Densified Reinforced Composite (DRC)
Industrial Filter
Insulator
Refectories/Monolithics
Expansion Joint

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Porous Tiles(Ceramic)

APPLICATIONS

for separation of suspended solids from acidic, alkaline, corrosive hot liquids and gases that cause a high degree of abration, Grindwell norton has introduced a remarkable product to the Indian industry – Ceramic porouse filter media.Ceramic porouse filter media is an inert body of fused alumina grains, bonded together with an aluminious glass bond at high temprature. the vital aspect of the homogeneity of “pores” in the body structure is attained by a special process, which in trun ensure optimam product performance during use. Ceramic porouse filter media is totaly stable up to 900° C (due to the high refractoriness of alumina) and being chemically inert in nature, does not react with the majority of acids and alkalies.Separation of Solid from Acidic, alkaline, corrosive hot liquids and gases:Grindwell’s ceramic porouse filter media has proved to be the most efficent and cost effective products for this critical application. This makes it ideal for use in a host of user industries like Chemical and Dyeatuff, Fertilizer, Refineries, Petrochemicals, Pharmaceuticals, Cement, Distilleries etc. Grindwell has the capability to custom make various shapes and sizes in the required grade of permeability and porosity to suit in the required grade of permeability and porosity to suit the diverse applications of different customers.How it works:

Filteration takes place in a nutache. Ceramic Porous Media is placed inside at some distance above the nutsche bottom, supported by bricks and joined with acid proof cements.

Slurry is provied into the nutsche. Ceramic Porous Media allows the liquid (filtrate) to pass thought to the botom of the tank, while the solids (substrate) remain on its surface. The filtered liquid is than carried away by pipes.

Filter media is equally effective in open type filter nutsches as pressure nutsches.

Beside,Ceramic Porous Media also finds application in aeration and neutralisation in Effluent Treatment Plants and Fluidisation in Boilers, Cement soils and Ash handling in thermal power plants.

BENEFITS OF CERAMIC POROUS FILTER MEDIA

Features	Conventional Filter Media (Filter Cloth)	Ceramic Porous Filter Media

1) Filtration rate	Webs of filter cloth block 60%of the total area available. The Supports holding the cloth further block about 60% of this available area. This means that only 18 – 20% of the total surface area of the cloth can actually be utilized for filtration.	Ceramic Filter Media is highly porous. Only 20% of the available surface is covered by supports and joints. therefore nearly 30-50% of the total surface area can actually be used for filtration. this leads to a very significant increase in the filtration rate.

2) Material Loss	Cloth has a tendency to tear during use (due to chemical & mechanical reasons) – which results in high value / cost products being value carried away with the filtered. This can amount to a 2-3% material loss per batch of filtrate. There is also a further material loss caused due to the washing of cloth between batches	The Multi layer closed structure of ceramic media results in the solid residue (substrate) being deposited on the surface of the media. The Material is hence recoverable. Moreover, the uniformity of pores in terms of size and distribution also ensures the retention of a particular size of solid. Materials loss is therefore almost negligible.

3) Maintenance	Cloth regularly wears and tears during use (Specially so in case of corrosive acidic materials) and needs to be changed very frequently. It has also to be manually washed after every few batches. Both washing and changing lead to loss of man hours and hence money	Ceramic media is not affected by most chemicals, It therefore requires only an automatic wash by water or suitable solvents over much longer timeintervals.Even a backwash with clean water is possible in the case of a proper installation. this substantially saves the loss in man hour and enables smooth production with lesser running cost.

4) Life	Cloth has a very limited life. depending on the type of chemical being filtered,cloth can have a maximum working life of between 15 days to 6 months. Particularly in case of acidic materials, cloth shows very poor life. Secondly, the mechanical wearing is much more as cloth cannot withstand for long, scrubbing action of shovels required during discharge of the solidified cake.	Ceramic media shows significantly longer life due to its chemical inertness. Having been fused at a high temperature, ceramic media is intrinsically more resistant to mechanical shocks and abrasion. The working life of ceramic filter media ranges from 3-10 years depending on the chemical filtered and varied working conditions, which is much in contrast to the extremely short life offered by cloth.

5) Resistance to Heat	Cloth offers almost nil resistance to heat. hence, it can be used only within a very moderate range of temperatures.	Ceramic media is highly refractory in nature and fully stable upto 900° C temprature. Another advantage that accrues from its refractoriness is that clogged organic particles can be removed by heating the ceramic media something which cannot be done with any other of filter media ( either plastic or cloth).

6) Pressure Loss	Cloth can never be fully sealed inside a nutshell. This result in reduction in the filtration rate because vacuum/pressure cannot be applied effectively.	There is no pressure loss in the nutshell during filtration because ceramic porous media is sealed with cement. Secondly, due to its high mechanical strength, additional pressure can be applied for even faster filtration.

PRODUCT INFORMATION

		Blue Porous Media
	Material	Fused Alumina
	Chemical Nature	Amphoteric
	AI2O3 Content (Typical)	82%
	Bulk Density (Max)	2.3gm/cm3
	Max.Muse temprature	900° C
	Oxidation/ Reduction Effetc	Nil
	Reaction Wuth Acids	Mild Attack by aqua regia/or HF
	Reaction Wuth Alkalies	Very slight with very strong hot solution
	Permeability	15-18 cfm/ft2/inch. flow of air at 75° F & 25%humidity
	Porosity	30% – 40%
	Max. MParticle retention	>25µ
	Modulus of RuptureDryWet	150Kgs/cm2120Kgs/cm2
	resistance to heat	Excellent

Company Details

With over years of hard core industry experience Eastern India Enterprises has come up with a wide range products including, Densified Re-enforced Composite (DRC) lined pipe and bend for ash handling plant, Fluidizing filter media (Ceramic & SS), Expansion Joint/Expansion Bellow (Metallic, Rubberized & Fabric), Bag filter, Bag filter cage, Electrical Insulators, Refractoriness and Air slider for Fluidization and air filtration. We are delighted to say that we have created our niche in the industry by providing the entire range of quality services and products. We deal with hi-tech systems for Ash handling a wide range of bulk materials. The products produced by us are sturdy, reliable and technically improved, which made us stay ahead in the competition. We are a leading dealer, manufacturer and service provider for thermal power sector and entire range of spares for other industries.
Eastern India Enterprises has a team of highly qualified and experienced personnel for manufacturing, marketing, operation and maintenance. Our excellent performance in this field has earned us a huge acclamation and trust from esteemed customers. Associates have well established manufacturing shade is equipped with modern equipment and is fully geared up towards meeting the demand level by producing right amount and quality of products. That’s manufacturing division is powered with pool of highly experienced engineers who have proven track records of the industry experience.
EIE has emerged as one of the “best-in-class” organizations of its kind in the industry. We continue to consolidate the ongoing process of expansion, and venture into new areas of demands of our products in India. We have always maintained a highly stringent quality control policy and high standard of corporate governance. We are rapidly enhancing our growth in turnover and net worth, and assure customers of quality and consultancy in all our products and services.