$Castables, For Boiler Work, Burner Blocks, Furnace, Refractory Material, Feature : High Refractoriness$

Castables, For Boiler Work, Burner Blocks, Furnace, Refractory Material, Feature : High Refractoriness

₹ 9,500 - ₹ 48,000 / MT

MOQ5 Metric Ton
FormPowder
Packaging TypePlastic Bag, Plastic Sacks
Packaging Size25 Kg, 50 Kg
ConditionGood
Supply TypeManufacturer, Exporter, Supplier, Importer, Trader
Preferred Buyer Location All over the world

Company Information

4.4/5

Member Since 17 Years
Nature of Business Manufacturer
GST No. 19ADIPB5886A1ZL

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Product Details
Company Details

Country of OriginIndia
Number Of FlowerCastables
ApplicationBoiler Work, Burner Blocks, Furnace, Refractory Material
FeatureHigh Refractoriness
ConditionGood
FormPowder
Packaging TypePlastic Bag, Plastic Sacks
Packaging Size25 Kg, 50 Kg
Storage life6 months
Purity100%
NameKS-Cast
Al2O3 Content (%)45 TO 90
MaterialAlumina Dense
Fe2O31.2-3.5%
Density2.0g/cm3
SizeGrains

These are dry mix hydraulic compositions of graded refractory aggregates with a suitable bonding material, Fillers & (/or) special Additives. On addition of the prescribed quantity of water to these compositions, a wet concrete-like mass is produced which forms useful castables. Ceramic bond is developed when the same is fired at a certain high temperature.
Available Grades of Refractory Castables :

Medium purity castables
High Purity Dense Castables
Low Cement Castables
Insulating Castables

High Purity Dense Castables :

Ideal for High Temperature applications
Available in various grades with low iron content
Used for a specific range of operational conditions
Hydraulically set with easily mouldable and castable shapes
Specifically designed for diverse combustion conditions
Applicable for both back-up and furnace exposure

Medium Purity Castables :

Ideal for Medium Temperature applications
Used in oxidizing atmosphere
Hydraulically set, with easily moldable shape
Used in : Boiler work, general furnace, burner blocks etc.

Low Cement Castables :

Low cement concentration

Excellent physical properties
- Low porosity
- High strength
- Good abrasion resistance

Ideal for
- Refractory abuses due to abrasion
- High temperature applications

Insulating Castables :

Low densities are light
Adequately strong and of low conductivity
Serving as hot face or backup insulating refractory lining used in reduced conditions.
Low to medium strength
Tailored varieties are also supplied to customer’s requirements.
Substitutes for varieties of imported castables.

Characteristics :

Low thermal conductivity
Superior quality
Long functional life
Easy to use

Applications :

Steel industry
Cement industry
Foundries
Sponge Iron
Ceramics industry
Non-Ferrous industry
Power Plants
Petrochemical
Chemical Plants
Rolling Mills
Glass industry

Medium Purity Castables

Particulars	KSCRETE LT	KSCRETE Normal	KSCRETE Super	KSCRETE Special
Service temp. ^oC (Max.)	800	1400	1450	1350
Refractoriness ^oC (Min.)	1350	1564	1683	1450
Bulk Density (gm/cc) (Min.) (Sample, cast, cured, dried at 1100°C)	1.8	2.0	2.4	2.2
Permanent Linear Change (%) (Max.) (at Service Temp.)	± 1.0	± 1.0	± 1.5	± 1.0
Cold Crushing Strength Kgf/cm² (Min.) at 110^oC 1350^oC 1450^oC	250 220 (at 500^oC)	250 225 -	350 - 450	400 300 -
Al₂O₃ (%) (Min.)	30.0	45.0	70.0	45.0
Fe₂O₃ (Max.)	4.0	5.0	4.0	4.0
Grain Size (mm) (Max.)	5.0	5.0	5.0	5.0

High Purity Dense Castables

Particulars	KSHEAT A	KSHEAT 80	KSHEAT K	KSHEAT C	KSHEAT A Super	KSHEAT K Super	KSHEAT C Super	KSHEAT (HA)	KSHEAT (HA Plus)
Service temp. ^oC (Max.)	1750	1700	1600	1500	1750	1600	1500	1800	1850
Refractoriness^oC (Min.)	1820	1804	1683	1665	1820	1683	1665	1835	1835
Bulk Density (gm/cc) (Min.) (dried at 110^o C)	2.8	2.65	2.2	2.1	2.75	2.0	2.0	2.75	2.75
Permanent Linear Change (%) (Max.)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1450 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)	± 1.0 (at 1550 ^oC)
Cold Crushing Strength Kgf/cm² (Min.) at 110^o C	600	550	350	350	650	450	400	600	400
Al₂O₃(%) (Min.)	90.0	80.0	60.0	50.0	88.0	60.0	50.0	94.3	96.0
Fe₂O₃ (Max.)	0.8	1.3	1.0	1.5	0.7	1.5	1.0	0.3	0.3
Grain Size (mm) (Max.)	5.0	5.0	5.0	5.0	5.0	5.0	5.0	5.0	5.0

Low Cement Castables

Particulars	KSMON LC 45	KSMON LC 60	KSMON LC 70	KSMON LC 80	KSMON LC 90	KSMON LC 90 ABR	KSMON LC 95	KSMON ULCC 90
Service temp110⁰C (Max.)	1550	1600	1600	1700	1700	1750	+1800	1750
Refractoriness110 ⁰C (Min.)	1717	1804	1804	1820	1820	1820	1835	1835
Bulk Density (gm/cc) (Min.) (dried at 110⁰C)	2.3	2.6	2.7	2.9	3.0	2.90	3.1	3.0
Permanent Linear Change (%) (Max.). (Temp x 3 Hrs)	+ 1.0 (at 150⁰C	+ 1.0 (at 1500⁰C)	+ 1.0 (at 1500⁰C)	+ 0.8 (at 1500⁰C)	+ 0.8 (at 1500⁰C)	+ 0.8 (at 1500⁰C)	+ 0.8 (at 1500⁰C)	+ 0.8 (at 1500⁰C)
Cold Crushing Strength Kgf/cm (Min.)at 110⁰C 1100⁰C 1500⁰C	700 900 1000	750 900 1000	750 900 1000	800 1000 1200	950 1100 1200	950 1150 1250	1000 1100 1200	450 1150 1450
Al2O3 (%) (Min.)	4.5	60.0	70.0	80.0	90.0	90.0	94.0	90.0
Fe2O3 (Max.)	1.0	1.5	1.5	1.8	1.0	1.0	0.3	1.4
Grain Size (mm) (Max.)	6.0	6.0	6.0	6.0	6.0	10.0	6.0	6.0
Water Reqd. for Casting (%)	4.8-5.5	4.7-5.4	4.7-5.4	4.5-5.2	4.2-5.0	4.2-5.0	4.2-5.0	4.0-4.8

Insulating Castables

Particulars	KSLYTE 7	KSLYTE 9	KSLYTE 11	KSLYTE 13	KSLYTE 15	KSLYTE 11 LI	KSLYTE 13 LI	KSLYTE 15 LI
Service temp. ^oC (Max.)	1100	1200	1300	1350	1350	1350	1400	1400
Refractoriness ^oC (Min.)	1337	1398	1398	1398	1430	1398	1430	1430
Bulk Density (gm/cc) (Max.) (dried at 110 ^oC)	0.85	1.0	1.25	1.45	1.6	1.25	1.45	1.6
Permanent Linear Change (%) (Max.). (Temp x 3 Hrs)	± 1.2 (at 1100^oC)	± 1.0 (at 1200^oC)	± 1.0 (at 1300^oC)	± 0.7 (at 1300^oC)	± 1.0 (at 1300^oC)	± 1.0 (at 1300^oC)	± 0.7 (at 1350^oC)	± 1.0 (at 1350^oC)
Cold Crushing Strength Kgf/cm² (Min.) at 110^oC 800^oC 1100^oC 1300^oC	12 4 6 -	15 6 10 -	35 25 25 40	50 30 30 50	90 60 60 70	45 30 30 50	80 40 40 45	130 75 75 90
Thermal Conductivity (Kcal/m²/hr/m/^oC) (Max.)	0.17	0.26	0.3	0.32	0.42	0.32	0.38	0.44
Fe2O3 (%) (Max.)	8.5	6.0	3.5	3.5	3.5	1.5	1.5	1.5
Grain Size (mm) (Max.)	6.0	6.0	6	6	6	6	6	6
Water Required for casting ( %)	60-65	38-43	29-34	26-31	23-28	30-35	27-32	23-28