Precast boundary wall, Application : Construction

Supply TypeManufacturer, Exporter, Supplier, Retailer
Preferred Buyer Location All over the world

Precast Boundary Wall is designed using the latest technology and thus fulfils all the modern fencing requirements. The boundary wall is sturdy, lean and more durable as compared to the other kinds....

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Product Details

Precast Boundary Wall is designed using the latest technology and thus fulfils all the modern fencing requirements. The boundary wall is sturdy, lean and more durable as compared to the other kinds of walls. Also it is more economical and time saving as compare to the conventional boundary wall. The Pre Stress Precast Boundary Wall that we design comprises Pre stress poles and pre stress panels. The panels and poles are constructed of high tensile carbonized steel wires and high grade concrete (M-25) with pre stress technology in manually plants. They are then cured till 15 days in controlled manner. After curing, they are transported to construction site. The loading and unloading is manually done as each panel on an average weighs 73 kgs.
Installation Procedure

At site, the poles can be erected on footing foundation or on pile foundation; depending upon the type of soil and water table. If it is lighter than traditional BW (approximately 1/3 in weight) the size of footing can be taken less.
After concrete gets strength, the joints between foundation and pole(Generally 48 hrs) the panels will be fixed between two poles in tongs and groove fashion. The Panel Will be fixed40mm - 40mm between Two Poles In Groov of Poles. The joints between two panels and the gap between pole and panel will be filled with rich cement mortar.

(You may fix Y angle for barbed wire fencing over PSPC BW.)

Traditional Boundary Wall V/s Pre Stressed Pre Cast Boundary Wall

Traditional Boundary Wall : 1.80 meter height 150 mm thick both side plastered brick masonry wall supported by RCC beam 200mm by 200mm and tied by RCC columns and a RCC lintel beam of 200mm by 100mm size.

Pre Stressed Pre Cast Boundary Wall : 1.80 meter height 50mm thick boundary wall made by 50mm thick Pre stress Pre cast concrete panels supported by Pre stress Pre cast concrete columns 150mm by 150mm size.

Technical Specifications

Pole Dimension	150 mm x 150 mm, Length 4 feet to 12 feet groove width 60 mm. & depth 40 mm.
Pole Weight	per feet aprox 14 kg.
Pole Reinforcement	3mm dia. high tensile carbonized steel wire 7 nos.
Panel Dimensions	1 feet wide, 50 mm thick 7 feet length
Panel Weight	73 kg. Avrege
Panel Reinforcement	3mm dia, high tensile carbonized steel wire 4 nos.
Grade of Concrete	M-25 Cube Testing

Traditional Boundary Wall V/s Pre Stressed Pre Cast Boundary Wall

Property	Traditional Boundary Wall	Pre Stress Pre Cast Boundary Wall	Remarks
Construction Time	100 meter wall requires at least 7 days to construct and another 7 days for water curing.	100 meter wall can be constructed in only 2 days.	PSPC BW save precious construction time
Strength	The weakest part of this wall is its 150 mm thick brick masonry which can be easily broken by ordinary hand tools for theft.	Durability	PSPC BW provides more better security for industrial campus
Durability	Less as its depends on the quality of plaster and that depends upon several factors like plaster, its thickness, quality of sand, quality of curing, workmanship etc...	Very high as PSPC panels are made of void less dense high grade concrete and has smooth concrete surface	PSPC BW has almost NIL maintenance cost
Weight	Approximate 600 kg/RMT	Approximate 205kg/RMT	PSPC BW require small foundations
Repair ability	In case of over turning failure a large section of BW may damage and require almost new construction as repair and require several weeks time to repair.	In case of failure only few columns may get damaged and require to be replaced. Almost all the panels can be reused in repair in negligible time.	PSPC BW has almost NIL repair cost and fast work ability.
Paint	Painting is must as plastered surface is susceptible to weather decay	Painting is optional and can only for decorative purpose	PSPC BW save painting cost.
Re-use	can not be re used as entire construction is of permanent type	Almost 100% panels and 60% columns can be reused.	PSPC BW save lots of money.
Weathering effect	As plaster surface adsorbs moisture, resulting cracks and peels off. It requires periodically re plaster the boundary wall.	There is almost nil moisture absorption as panel surfaces are made of dense concrete and requires no maintenance.	PSPC BW has almost nil maintenance cost.
Cleaning	Moisture absorbed in plastered surface attracts dust, fungus, algid, plants etc, requires periodically cleaning and re-painting.	No special cleaning required, only washing can make your BW new again.	PSPC BW save cleaning cost
Costing	Approximately RS 2400/ RMT.	Approximately RS 2000/ RMT	PSPC BW save initial cost also