Rapid Mixer Granulator

Listing ID #1337957

Our company is engaged in manufacturing and supplying feature packed Rapid Mixer Granulator. Rapid Mixer Granulator, offered by us, is ideal for meeting special needs of tablet manufacturing technology. The Rapid Mixer Granulator reduces processing time and performs more homogeneous mixing. There is uniformity of granule size with Rapid Mixer Granulator. Also, the Rapid Mixer Granulator maintains improved hygiene compliant to cGMP norms.
cGMP : Rapid is designed to achieve all the requirements of cGMP –Curent Good Manufacturing Practices. The components can be easily dismantled, cleaned are very effective to check any leakages and cross contamination due to adherents. The bowl and all the components are of highly polished stainless steel with smooth contours and is crevice less.
The Mixing Bowl :

• It is circular with a large diameter and flat base. The top portion of the bowl is conical in shape to assist mixing of cohesive powders.
• Constructed from SS 304/316.
• A large diameter tube surrounds the drive shaft where it enters the base of the bowl. The main drive, shaft seal is on the top of tube and thus well above the     normal powder level. The SHAT SEAL is further improved by AUTOMATIC AIR PURGE.
• The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes

Granulator :

• A high speed Granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of     required size.
• The Granulator rotates at two speeds -1500/3000 RPM.
• The Granulator head is of highly polished stainless steel and is easily removable for cleaning.
• The Granulator shaft where it enters the bowl incorporates AIR PURGED SEAL.
• The motor is provided with a removable stainless steel shroud which covers it to meet cGMP norms.

Bottom Discharge Valve :

• It is provided on the bottom, operated by a S.S spindle connected to a pneumatic cylinder. In closed position, the gate is flushed with the contour of the     bowl.
• A cover with removable silicone rubber seal gives unrestricted access into the chute for easy cleaning.
• A safety lock in the form of a limit swith is provided at the discharge port to prevent the valve or the motors to start during the cleaning operation.
• The pneumatic cylinder is covered by a stainless steel shroud to meet cGMP standard.

Improved Processing :

• Uniform distribution of all formulation
• Short mixing and granulation time
• Useful working capacity of upto 80% to 40% of bowl volume.
• Wide range of applications
• Easy scale up & scale down between machine sizes
• Bowl shape design to have no dead spaces

Electrical :

• Mixer granulator is offered in FLAMEROOF and NON-FLAMEROOF constructions. The machine has two panels.
• Main Panels made out of M.S powder coated casing, housing the main contractors, overload replays, MCB’S and the various other control     instrumentations.
• Operating Panel this panel is made in ss304 and comes in 3 options
• Standard operating panel with digital Ammeters, Digital timers and push buttons in Non-flame proof Construction, housed in an ss 304 housing panel.
• Flame proof panel having FLP Ammeters, Analog timers and push buttons.
• PLC panel options can be availed of at the time of ordering

Automation : To achieve constitancy in the product quality it is desirable to minimize/eliminate the human elements in monitoring the operational parameters of the machine including the end point control. it is also desirable to record/store the critical data which may contribute to product quality. The desired operational data can be saved and hard copy (print out) can also be taken out. To incorporate suitable peovision in the system of data required to be reproduced. As a standard, following parameters are recorded.

• Product name
• Product code
• Operator name
• Batch no
• Batch Date
• Batch cycle time
• Dry mixing time
• Wet mixing time
• Granulation time
• End point value
• Various faults if any during cycle

R & D : Rapid mixer granulators can be offered in 10Ltrs,R&D or pilot plants. The process parameters derived in the Lab/Pilot scale machines can be scaled up into production machines. These machines can also be offered with PLC’S
 
Documentation :

• Rapid mixer granulators comes along with all documentation like DESIGN QUALIFICATIONS, INSTALLATION QUALIFICATION and OPERATIONAL as a part of standard accompaniment.

• Rapid mixer granulators comes along with all documentation like DESIGN QUALIFICATIONS, INSTALLATION QUALIFICATION and OPERATIONAL as a part of standard accompaniment.

General :

• All internal and External surfaces of mixing Bowl, Mixing Bowl cover, Granulator, Agitator and Discharge Chute are constructed in ss 304/316.
• All Non-Contact parts are in ss 304
• All MS parts are Epoxy painted
• All parts can be easily dismantled and cleaned
• All pneumatics are pre tubed

• All Gaskets are Teflon/silicon  

Optional :

• Jacketed Models
• Vacuum Charging
• Gravity Charging
• Machanical Seals
• Binder Spraying Systems
• CIP/WIP Systems
• Vacuum Drying     
• Scada Solution