Rod Butt Welding Machine, Bimetal Blade Butt Welding Machine

Application:
Upset butt welding of all profiles of wires and flats of iron, steel, alloy and carbon steel, copper, aluminium, brass and other light metals and their alloys. Carbon Steel and Bimetal Blades Butt Welding
Users:
Include but not limited to wire strip and rod drawing mills, transformer motor and switch gear manufacturers, bandsaw and hacksaw blade users, small tool makers for welding mild steel shanks to alloy steel portion of taps, drills, bits, screw drivers, chisels, etc., hoop and ring manufacturers, wire forming industries, cable industries, automobile industries, air-conditioner and refrigerator makers, office equipment makers, etc.

Features:
Machines are aesthetically designed as portable models mounted as standard on a moveable stand fitted with four wheels. They are constructed for quick, easy and fool-proof operation by un-skilled worker, the welding process being automatic. Settings are simple, finely adjustable and reproducible for all variables. Uniform welds of high strength capable of withstanding subsequent drawing ensured.

Simple Settings:
1. ELECTRODE SPACING: Adjust lever on indexing plate
2. WELDING CURRENT: Operate knob of the 8 step switch, current making and breaking is automatic via a built-in electromagnetic contactor
3. UPSETTING PRESSURE: Micrometrically adjustable with pressure knob
4. CURRENT ON / OFF: Micrometrically adjustable with simple thimble

Welding Process:
Fix the above 4 simple settings, clamp the job end-to-end in the centre of the welding jaws. Release gap stopper lever from teeth, press the push button and the welding then takes place automatically. Unclamp Job. To anneal, put spacing lever to max. position. Clamp Job centrally in annealing clamps. Push the welding switch till annealing temperature is reached.
Technical Details:
TYPE: Automatic Butt Welding machine, portable model for heavy duty operation
CONSTRUCTION: A sturdy light alloy housing, well ventilated, provided with covers for accessibility to internal parts. All high voltage components housed in the body.
UPSET TRAVEL: Movable platen travel on parallel guides
UPSET PRESSURE: Provided by a precision spring action on the movable platen and micrometrically adjustable with a knob. Setting readable on a scale.
CLAMPS: Lever operated adjustable 'floating' steel clamps of precision quick acting design ensure firm preset clamping pressure. Release quick and easy.
ELECTRODES: Special wear resistant copper alloy electrodes provided with precision 'V' grooves, permit rapid and accurate alignment of wires / blades.
WELDING CURRENT ADJUSTMENT: By means of a 8 step rotary switch from 50% to 100%
ELECTRODE SPACING: Obtained with ease by a lever set against an indexing plate, adjusting in 10 steps
WELD CURRENT INITIATION: By pressing welding / annealing push button after clamping the job to weld position simply starts the automatic welding cycle
CURRENT CUT OFF: Adjustable over a wide range by means of micrometric thimble the setting of which is read on a graduated scale.
ANNEALING FACILITY: Annealing electrodes with screw type clamps provided for ease and quick annealing of the welded job ensuring a flexible zone at both ends of the weld
PORTABILITY: The machine is mounted on a four wheeled trolley type stand for easy portability