Semi Automatic Layer Winding Machine

Offered to suit customer requirement of max Coil out side dia,Coil Inside dia, Coil height, and max size of Wire / Rectangular conductor

Material : Enameled wire from 0.3 mm to 6 mm max. 
Copper/ Aluminum rectangular conductor up to 70 Sq mm max.

Distance between Centers : 1800 mm max

Center height from ground : 1000 mm

Mandrel : Mandrel shaft or Expandable mandrel supplied as per customer requirements . The mandrel shaft or expandable mandrel is mounted on the machine face plate and supported with the tail stock.

Expandable Mandrel : Diameter of the mandrel finely adjustable. 
Number of Segments. Eight . 
Expansion range in each stage . 40 mm to 100mm depending on the diameter 
Segments can be added to increase diameter range.
Max coil weight 2000 Kg Max.

Drive : By AC Motor with Variable frequencydrive

Mandrel RPM : 400 RPM Max.

Machine operation by foot switch
Reverse running by selector switch.

Tail stock : Tail stock pintle assembled on a swiveling frame for easyremoval of coils. Screw type adjustment provided for pintle movement.

Guide Carriage : Guide Carriage is mounted on LM guide system with rail and runner block. Separate guide assembly provided for wire and strips. Carriage will be moving and supporting the wire / strip with its guide along the length of machine.
Tensioning roller assembly with 6 no rollers is mounted on the guide carriage . Separate guide pulley assembly is provided for wire.

Brake : Pneumatic disc brake

Traverse Assembly :RollringTraverse Assembly is provided .The pitch can be very finely adjusted. Reversal will be instantaneous and automatic and end limits can be very finely adjusted. Drive to traverse provided from mandrel drive shaft for automatic speed synchronization.Electromagnetic clutch provided for disengaging the drive to traverse for manual corrections
Guide assembly for wire provided with pneumatically braked pulleys, and pulley mounted on an adjustable rod to guide the wire close to mandrel. Tensioning roller assembly provided for rectangular conductor.

Brake : Pneumatic disc brake 
Control Panel. Control pane l with AC drive and accessories are supplied

Optional Accessories,

1) Un winder for Wire with pneumatically controlled tensioning arm

2) De realer for rectangular conductor .. Bobbins mounted on motorized trolley

3) Full width insulation de-coiler (paper / DDP)

4) De reels for edge strips