Listing ID #6805884
Company Information
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Contact SupplierProcess Overview – Sheet metal is one of the fundamental forms used in metal working, and it can be cut and formed into a variety of shapes by different methods. Sheet metals are manufactured by cold or hot rolling depending on the type of material and final sheet thickness to be maintained. Generally, if the sheet thickness is below 6mm then it is called sheets and above it is called as plates. They are available for industrial use in the form of flat pieces or coiled strips and shall be selected based on part to be manufactured and its quantum of production. We can process the sheet metal by various methods to meet your requirement such as :
Fabrication – Sheet metal is first cut into different profiles by gas cutting, plasma, water jet, wire cut and laser. It is then shaped into a pre-requisite form by bending, rolling, punching etc. to make different parts which are welded together to form a single fabricated structure. We have all the necessary welding qualifications for fabrication such as WPS, PQR and WPQ for manufacturing of boilers, pressure vessels, steel structures etc.
Stamping - It includes a variety of operations such as punching, blanking, embossing, bending, flanging, and coining. We can manufacture simple as well as complex shapes at high production rates. It is preferred to go for stamping only when the part design is finalized as the initial investment in tooling is a bit high. However, since the process is almost automated the eventual cost of production per part is very low.
Deep Drawing – It is a forming process in which the metal is stretched over a set of dies. In deep drawing the depth of the part being made is more than half its diameter. It is generally done in multiple steps called draw reductions. It can also be done in fewer reductions by heating the workpiece. Normally sheet metals used for drawing is of a particular grade called as D (Drawing), DD (Deep Drawing) and EDD (Extra Deep Draw) since they have better formability properties compared to conventional grade of sheet metal. We can also manufacture deep drawn parts out of different stainless-steel grades.
Spinning - Spinning is used to make tubular (axis-symmetric) parts by fixing a piece of sheet stock to a rotating mandrel. Rollers or rigid tools press the sheet metal stock against the form, stretching it until it takes the shape of the form.
Capabilities
Integrated sequential manufacturing process under one roof i.e Simulation -> Tool designing and manufacturing -> Prototype -> Mass production
Simulation software’s used for part development such as Pam Stamp and Hyperform
Tool room equipped with VMC measuring up to X axis – 4000mm, Y axis – 2000mm and Z axis – 1000mm
Dedicated mechanical and hydraulic presses for prototype part tryouts
Prototype to high volume production of up to millions of parts per year based on part configuration
Flexibility to choose fabrication, incremental forming, or soft tooling for prototype parts
Fabrication of parts weighing more than 10 Tonnes and measuring up to 12 meters in length
Stamping and Deep Drawing of parts in stainless steel grade and alloy steels
Working with sheet metal thickness in the range of 0.15mm to 8mm
Deep draw parts up to 350mm
Manufacturing of maximum die size of 4000mm x 1600mm x 1200mm and maximum part size of 2400mm x 1500mm x 500mm
Different types of metal finishing services such as fettling, heat treating, plating, anodizing, passivation, phosphating, blackodizing, buffing, galvanizing, metallizing, polymer painting etc.
CMM inspection for part validation and approval of stamped and drawn parts
Checking fixtures for easy and quick inspection of mass production parts
In-house lab tests carried out for raw material verification at production site, certified to NABL standards
Complete NDT testing of parts for defect analysis pre and post fabrication as per international standards
Availability of WPS, PQR and WPQ qualified by international certifying bodies
Customer appointed third party inspection and verification allowed
Manufacturing facility certified to IATF 16949 and AS 9100 Rev.D Quality Management System
Implementation of Lean Six Sigma tools for better quality control, process control, part traceability and documentation
Industry 4.0 integrated manufacturing facilities
Application and Benefits
The advent and advancement in sheet metal technology has majorly been driven by the automotive industry. The primary target has been to manufacture lightweight - high strength sheet metal parts with good formability and weldability. Most of the parts that go into an automobile include chassis, door panels, roofs, fuel tanks and thousands of other structural parts that are welded or bolted to the main structure.
Aerospace, Defence and Marine – Airplane fuselages, wings, plate armor, connectors, fittings, enclosures, housings, couplings etc.
Electronics and Lighting – Telecom, computer systems, routers, switches, connectors, servers, custom parts for interior and exterior lighting etc.
Sheet metal offers a host of benefits which include :
Selection of wide variety of materials
Flexibility of manufacturing processes
Different tooling options to increase productivity
High level of automation and process control
High production rates
Low per part cost in production
​Established in the year 2021 with an aim to provide end to end manufacturing assistance to Technology and Engineering companies located overseas for their product development cycle. The Company has a manufacturing setup in the prime location of Navi Mumbai giving it a strategic access to an extensive supplier network catering across industry sectors such as Aerospace, Automobile, Steel, Energy, Plastic etc. and correspondingly providing an excellent connectivity to our overseas customer through Air and Sea.
We are committed to provide the finest of manufacturing experiences with minimal intricacies and management troubles. We work with you to co-create innovative and futuristic products while ensuring 100% delivery of its value & service. We have established a global ecosystem comprising of : critical part suppliers, outsourcing vendors, business partners, industry experts and consultants having expertise across wide range of industry domains such as castings, forgings, additive manufacturing, machining, welding, heat treatment, surface engineering, sheet metal, tool and die making, plastics and polymer, electronics and automation etc.
Our Vision
Establishes an ecosystem for holistic development of innovative, breakthrough and futuristic products.
Our Mission
Provide World Class Manufacturing services to at least 100 customers by the year 2025
Quality Assurance
At Innowerx, Quality consciousness is at the heart of each business activity. We have a structured and well-defined Quality Management System in accordance with ISO 9001:2015 and AS 9100 Rev.D standards. Customer requirements are thoroughly reviewed, clearly documented, and effectively communicated down the supply chain to ensure 100% compliance at the end of project/product life cycle. The quality tools implemented by us to ensure zero defects and zero customer complaints.
Our Leadership
A true visionary entrepreneur with great leadership qualities and the zest to focus on perfection, excellence, and smart work. His goal is to create a legacy and have the ability to contribute to the society through his vigor and work. Having had a total work-ex of 8 years, Mr. Kudva started his professional journey as a Production Engineer to get deep insights on the manufacturing challenges that are faced by the industry. Slowly developing a passion for problem solving and business management he took on to the leadership role in our sister concern Associated Plasmatron Private Limited as the Administrative Director in just a span of 5 years. While acting in this role he has been able to formulate business targets, restructured the Quality Management System and got the Company certified for AS 9100; correspondingly having faced the AS 9100 audits for 4 consecutive years and has aced well at every juncture.
He has been able to redefine the business process flow and automated it through a customized online ERP system; won several accolades for the Company, organized by Clients and Industry Associations such as the Most Sustainable Partner Award and SME National Productivity Championship. A Mechanical Engineer passed out from Mumbai University, he continued to develop his industrial skill set through various certification courses. Alongside, he holds a postgraduate qualification in MBA and is an alumnus at the S.P. Jain Institute of Management, Mumbai which has given him major backing and knowledge about the business world.