Sterile Liquid Filling Machine

Listing ID #4572995

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Rubber Stopper:13mm, 20mm & 28mm Butyl with the help of change part
Production Rate60 to 120 Vials/Minute
Filling Range2ml to 250ml
Model:ALVF-120
Supply Type Manufacturer, Exporter, Supplier

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Product Details

Model: ALVF-120
Input Specification: -
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Power Supply 1 H.P.
Overall Dimension 2150mm(L) x 850mm(W) x 1680mm (H) (Dimension include basic machine & 30” In-feed turn table)
Production Rate 60 to 120 Vials/Minute
Rubber Stopper: 13mm, 20mm & 28mm Butyl with the help of change part
Filling Accuracy ±0.5% to ±1%
Container Diameter 15mm to 70mm
Optional Accessories Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
Container Height: 25mm to 140mm
No of Filling Head Four
Filling Range 2ml to 250ml

Description


Sterile Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel. The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.



Salient Features


	Suitable for the filling Volume of 2ml to 250ml.

	Piston pump/Peristaltic pump aseptic filling.

	Filling accuracy of ±0.5% to ±1%.

	No cross contamination.

	Easy to validate filling system for small/large batch production.

	All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.

	Variable A.C. frequency drive for speed adjustment.

	Digital Vial Counter for counting production output.

	In-feed Turn Table/ Unscrambler for automatic feeding of objects.

	On-line Mechanism.

	“No Vial - No Filling” System.

	“No Vial - Machine Stop” System.

	IQ/OQ documentation can be provided.

	PLC system with Graphical User Interface. (Optional)


Process Operation


The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation. Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.

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Company Details

About Us
Adinath International is engaged into Pharmaceutical turnkey project export to the international market. Adinath International offers complete solution for setting up pharmaceutical formulation projects including layout designs, detailed engineering, capacity calculation based on client input, engineering specifications, HVAC System design, on-time supply of equipment, installation, commissioning, etc. The company is based in Ahmedabad, India and has a pool of dedicated professionals from the field.
We work closely with our client and offer personalized and cost effective solutions. The strength of the company lies in meeting its commitments to its client. It is a matter of great satisfaction to us that our clients continue to have business relationship with us on a continuous basis.
Apart from Pharmaceutical, Biotech & Veterinary Adinath International also works for Cosmetic, Food, Chemical & Distillery plants.
Our Vision is to deliver well engineered, high quality equipments equivalent to international standards & meeting the client’s requirement at reasonable prices. Robust design, quality procedures & careful inspection make our product accurate and precise. Constructed from the ground up with finest material, our products are up to the mark to the demanding requirement of GMP and cGMP standards.
We take pride in supplying most economical, sturdy and easily maintainable machines to suit the requirements of our customer's individual specific requirements. Their suggestions, guidance and feedback immensely helped us in designing tailor made machines for their special needs.