Textile ERP Software, Brand Name : Ematix for Windows, Linux

Order & Process Management

• Order Tracking: From customer inquiry to final shipment. Handles order revisions and amendments common in the industry.

• Process Flow Definition: Maps the unique sequence of processes: Ginning → Spinning → Weaving/Knitting → Dyeing/Printing → Finishing → Garmenting.

• Lot/Batch Tracking: Essential for tracing yarn lots, fabric batches, and dye lots through each stage to maintain quality and consistency.

Raw Material & Inventory Management

• Manages diverse raw materials: Fibers (cotton, polyester, wool), Yarn (counts, types), Chemicals, Dyes, Accessories (buttons, zippers, threads).

• Tracks stock across godowns with quality parameters (e.g., yarn strength, Micronaire value for cotton).

• Bill of Material (BOM) for each finished product (fabric or garment).

Production Planning & Control (PPC)

• Machine Planning: Schedules machines (looms, knitting machines, dyeing vats, stitching lines) for optimal utilization.

• Capacity Planning: Balances order book with available machine and labor capacity.

• Cutting Planning: For garment units, optimizes fabric lay and cutting to minimize wastage.

Shop Floor & Process Control

• Job/Batch Cards: Digital tracking of work orders across departments.

• Input-Output Tracking: Monitors material issued to a process and finished output, calculating process-wise wastage and yield—a critical KPI in textiles.

• Quality Checks: Integrated quality control points at each stage (e.g., fabric inspection, GSM checks, shade matching).

Costing & Accounting

• Process Costing: Accurately allocates costs (material, labor, overheads) to each production process, providing true product cost.

• Waste Costing: Quantifies the financial impact of wastage (trim loss, yarn waste, seconds).

• Integrated Financials: Seamless flow to general ledger, accounts payable/receivable, with GST compliance.

Garment Manufacturing Specifics

• CAD Integration: Potential link with design software for patterns.

• Cutting, Sewing, Finishing & Packing: Manages the assembly line, bundle tracking, and line efficiency.

• Size and Color Grading: Manages multiple size sets and color variants for the same style.