Toothpaste Manfacturing Plant

For Processing of Liquid & Semi-Solid Emulsions like, Ointment / Cream / Gels  / Lotion / Shampoo / Toothpaste, as well as range of specialities within pharmaceutical, cosmetics, food & chemical Industry.

Technical Specification of Ointment Manufacturing Plant / Cream Manufacturing Machine

• Wax heating Vessel.

• Water Melting Vessel.

• Contra Mixer.

• Storage vessel.

• Interconnecting pipeline.

• Pumps -Bump Pump and metering pumps.

• Integrated automatic control panel.

• Working Platform.

• Vacuum Pump.

• Storage Vessel .

Process Description of Ointment Manufacturing Plant/Cream Manufacturing Machine

1. All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.

2. The vessels are Jacketed, insulated, cladded and with suitable agitator assembly in each vessel.

3. Wax is melted in Wax melting vessel; Water is heated in water heating vessel.

4. Both wax and water are transferred into the manufacturing vessel automatically through vacuum.

5. In manufacturing vessel both wax and water are homogenized to make a uniform emulsion and cooled by passing chilled water into the jacket of manufacturing vessel.The Mixing Assembly consists of series of paddle type blades of appropriate shape to move the material back towards the centre of the container. The paddle type blades are provided on the central shaft which runs through a hollow shaft on which other sets of blades are welded. Both the sets of blades intermeshes with each other and rotates in clockwise and anti-clockwise direction respectively and one sets also scraps the container wall for thorough and uniform mixing of the material. 

6. After the emulsion is formed active ingredients/colors etc are added and are thoroughly mixed and homogenized.

7. The same is transferred by bump pump into the storage vessel. From the storage vessel it is automatically transferred into the filling machine by means of metering pump.

8. Flow rate of metering pump can be set as per your tube filling machines speed and capacity.

Salient Features :

• The Manufacturing Vessel is an Efficient Processing System which offers Consistent High Quality Products, Shorter Batch Cycles, Minimal Operation Cost, Easy and Efficient Cleaning, Low Space requirements, & Simple Operation.

• All wetted Parts are of SS 316/316 L Quality Material. All Pipelines are seamless & internally Electro-Polished.

• Complete Untouched Process.

• The Manufacturing Vessel is Pressure and Vacuum Tight Mixing Vessel. All Material Transfer Done Under Vacuum.

Main Advantages :

• To Avoid Hand Touch & Contamination.

• Saving precious batch processing time.

• Lower maintenance cost, as no moving components used.

• The entire plant can be operated by one operator & one helper, thus saving on manpower costs.

• Re-Circulation after Mixing Provided. Mixing and Dispersing Quality

• Adjustable.Specially Designed Inline Filters Provided.

• FLP System can be provided. (Optional)