Copper Tungsten Carbide Inserts, Brand Name : Moresuperhard

What Are Tungsten Carbide Inserts?

Tungsten carbide inserts are cutting tools made from a composite material consisting primarily of tungsten and cobalt. Known for their exceptional hardness, wear resistance, and thermal stability, these inserts are essential in modern industrial manufacturing processes, enabling high-precision cutting and machining.  

Applications of Tungsten Carbide Inserts 

Tungsten carbide inserts are widely used across various industries, including:  

Automotive Industry:  

   - Precision machining of engine components, axles, and transmissions.  

Aerospace Industry:  

   - Cutting high-temperature alloys and titanium alloys for engine parts and structural components.  

Mold Manufacturing:  

   - Processing hardened steel and die cavities in mold making.  

General Machinery:  

   - Turning, milling, drilling, and boring for diverse mechanical parts.  

Energy Sector:  

   - Machining wind turbine blades, oil pipelines, and drill bits.  

Materials Processed with Tungsten Carbide Inserts

Tungsten carbide inserts are suitable for machining a wide range of materials, such as:  

- Steel Materials: Carbon steel, alloy steel, stainless steel, etc.  

- Cast Iron: Gray cast iron, ductile iron, etc.  

- Non-Ferrous Metals: Aluminum alloys, copper alloys, magnesium alloys, etc.  

- Difficult-to-Machine Materials: Titanium alloys, superalloys, composites, etc. 

Advantages and Features of Tungsten Carbide Inserts  

High Hardness and Wear Resistance:  

   - Retain sharp cutting edges under high-speed and high-temperature conditions.  

Excellent Thermal Stability:  

   - Work efficiently at temperatures up to 800-1000°C, ideal for machining hard materials.  

High Cutting Efficiency:  

   - Enable faster machining, reducing production time and costs.  

Versatility:  

   - Available in various geometries, coatings, and grades to meet diverse machining requirements.  

Extended Tool Life:  

   - Resistant to wear, minimizing replacement frequency and ensuring stable operations.