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Contact SupplierWe are offering waste tyre recycling equipment.
1)tyre pyrolysisrecycling turn "waste" into wealth.
tire pyrolysisrecycling plant after several processes like heating, cooling and so on, turns the waste tires and plastic into crudefuel oil, carbon black and steel wires.
2)the usage of final productions
fuel oil--power plant factory
glass factory
cement factory
ceramic factory
aluminum factory
boiler factory
central heating factory
painting factory
carbon black--electric cable jacketing
conveyor ban
hose and doormat
black nylon bag
rubber additive
automatic spare parts
heat isolation
black colorant in rubber materials
plastic pipes
industies rubber
products
fire fighting
steel wires--be re-sale to steel factory
3)the formula of economic benefit analysis
the cost of 8 ton tire a
oil output b=8ton*45%=3.6ton
fule(coal): c=0.8ton*priceton
electricity : d=15kw*20hour
wokers�salary e=4(persons) *priceperson
crude oil f=8ton*45%*priceton
carbon black g=8ton*35%*priceton
tires wire h=8ton*10%*priceton
if take waste truck tires as raw material,and dy-1-8 type as equipment;economic benefit analysis of dy-1-8 type equipment
1.daily cost:
a.raw material:8 ton*1700.00rmbton=13600.00rmb
b.fuel:0.4ton*800rmbton=320.00rmb
c.water and electricity:15kw*20hour*0.71rmbkw=213.00rmb
d.workers�salary:4(persons) *50.00rmbperson=200.00rmb
e.tax(remark):free from tax for environmental protection equipment
f.total:14333.00rmb
2.daily turnover:
a.carbon black:8ton*35%=2.8ton*1500rmb=4200.00rmb
b.crude oil :8ton*45%=3.6ton*4500rmbton=16200.00rmb
c.tires wire :8ton*10%=0.8ton*2500rmbton=2000.00rmb
total :22400.00rmb
3.daily gross profit :
gross profit=daily turnover-daily cost=22400.00rmb-14333rmb=8067.00rmb
4)approx oil yield of different raw materials
5)composition
the whole pyrolysis plant is composed by 13 parts ,reactor ,transmission device, catalytic chamber, cooling tube, heavy tank ,oil-water separator,condenser,light oil tank, safety device, vacuum system,dedusting system, draft fan,chimmey
the key parts of the whole plant are reactor and cooling systems
reactor directly decides the machine's safety and service life. It is made by welded steel plate. So the quality of welding will have a direct on safety and service life. We use automatic welding machinewhich will not only guarantee the quality but also greatly improve working efficiency
cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser there are 57 pipes in one condenser which will guarantee you a high oil yield
6)pyrolysis working process
1. Firstly, put the raw material into furnace with auto feeder, then seal the feed inlet system.
2. Secondly, heat the reactor by fuel material (coal, or wood, or natural gas, oil ) in the combustion system .
when the temperature reaches around 150 degree celsius, oil gas begin to come out.
3. Oil gas will be cleaned in catalytic chamber ,then goes to cooling system to be cold to liquid oil. The gas which can not be cooled to liquid under normal pressure, will be guided to back to combustion system to heat the reactor instead of fuel,which can save energy.
4. After all the oil have been cooled down, the temperature of reactor will decrease, in same time ,carbon black will be discharged automatically.
5. Lastly, when the temperature fall to 40-50 degree celsius, worker could opened the door of reactor to discharge of steel wire .
6. Then can start to another batch working.
7) main features:
safety:
1. Professional sealing technology for cover, oil outlet
2. Heavy oil is separated which can avoid the problems of jam in later condensing
3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident
4. Alarm, safety valves, thermometer, pressure gauge and safety valve
5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device.
environment friendly:
1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke
2. The exhaust gas will be directly recycled for heating reactor, no gas pollution
3. Every junction of the reactor is in good sealing situation with professional sealing material
long service life:
1. Material: q245r special steel plate, thickness 14mm
2. The service life of the reactor will be 8 years
energy saving:
1. Well sealing for heatingsystem, no gas leak and saving fuel
2. The exhaust gas will be recycled for reactor heating
8) technical parameter
technical parameter of doing pyrolysis equipment
items contents
1 equipment type dy-1-6 dy-1-8 dy-1-10
2 raw material tiresplastic tiresplastic tiresplastic
3 structural form horizontal rotation horizontal rotation horizontal rotation
4 24-hour capacity 6 ton 8 ton 10 ton
5 oil yield 2.7ton 3.6 ton 4.5 ton
6 operating pressure normal normal normal
7 material of
reactor q245r q245r q245r
8 thickness of
reactor 14mm 14mm 16mm
9 rotate speed of
reactor 0.4turnminute 0.4turnminute 0.4turnminute
10 total power 19.5kw 19.5kw 19.5kw
11 mode of cooling water cooling water cooling water cooling
12 cooling area of
condenser 40sqm 40sqm 65sqm
13 kind of transmission internal gear drive internal gear drive internal gear drive
14 noise db(a) �85 �85 �85
15 size of reactor(dã�l) 2200ã�6000 2200ã�6600 2600ã�6600
16 working form intermittent operation intermittent operation intermittent operation
17 delivery time 20days 20days 20days
18 weight 25t 30t 35t
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