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2 Products availableBiscuit Making Machinery
1 Products availableIndustrial Machinery
1 Products availableOur product range contains a wide range of WT Series Plants, SWIFT Wafer Baking Line, Wafer Fanning Device, Wafer Turning Device and WA - Wafer Baking Plants
The wire cutting machine "WCM" is manually operated and cuts wafer blocks to small wafer fingers of predetermined dimensions. The cutter frame and feed bar can be exchanged to produce other size of biscuits. The machine is used for cutting of small scale output.
| Technical Details | WCM |
| Plate Size in mm | 270 X 3750 |
| Out put wafer sheets.hr | Stack Height (mm) 10 to 70 |
| Electric Heating: Connected load in KW | Min. Cutting Wisth 16 |
| Cream Filled wafers.Hour** (Kgs appx.) | Cutting Wire Spring Steel in mm 0.5 |
| Dimensions (approx.in mm) | |
| Length | 1450 |
| Width | 1130 |
| Height | 675 |
| Weight (approx) | 110 |
| Net | 130 |
| Gross | 200 |
| Shipping Volume(CBM) | 1 |
| This is a compact version of wafer cutting and mini distribution.The cut wafer biscuit move directly and immediately from the cutting machine on to a conveyor with limited distribution.Once the wafer biscuits are separated side to side, the conveyor carries the spread wafer biscuit forward on to chocolate coating line | |
| Conveyor (A) - Horizontal separation by strips guides.Conveyor (B) - Vertical separation by inventor controlled belt speed. The WFD - II Consists of standard machines1. Conveyor (A) & (B)2. WC 4 - Wafer Cutting MachineOptional Accessories1. Outfeed cutting frame with divider guides suitable for each cut size can be ordered separately. |
| Technical Data : | Conveyor (A) & (B) | WC 4 |
| Capacity / Book per min | 6 | 6 |
| Connected Load (KW) | 0.37 | 1.5 |
| Belt Width | 1000 m | Sheet : 460 x 290 |
| Dimensions (mm) Length Width Height |
1500 1200 1000 |
1700 1600 1200 |
| Net. Weight (Kgs) | 125 | 310 |
| Shipping Volume (m3) | 2.0 CBM | 4.5 |
Particularly careful mixing procedure is achieved by the strong vertical currents induced in the batter. Inthe mixer center, the batter is induced to flow in the downward direction; on the periphery, the batter then flows in the upward direction. The Batter Mixer is used for the fully automatic production of batter for feeding one or more Baking Plants either manual/automatic. Consistent batter is required for quality products (cones/wafers). The age of the batter, or the time between mixing and use, has also a marked and effect on the sheet quality. Thus, to insure that the Automatic Wafer Baking Machines are being supplied with batter that is always fresh, it is important to prepare smaller batches at a time.
Gentle delivery of the wafer sheets via a guide to the conveyor belt.Brushes for removing the "baking pearls". Waste container for the baking pearls.
Cyclically controlled chain of bows for lifting the wafer sheets in tranverse position. Efficient cooling and stress-relieving in the ambient air due to a constant dwell period of the sheets in the machine.Easy removal of the stack of wafers from the buffer unit (optional)Gentle delivery of the wafers onto the following creaming machineEasy access for the purpose of cleaning and maintenanceContact parts of the products are made of stainless steel construction .The wafers are passed for following processing to either a creamer or an intermediate container integrated in the machine. (optional)
The device SC machine is electrically operated and controlled by the automatic baking machine and the creamer respectively.
Depending on the size of the wafer sheet we have a series of Sheet Cooling Machines.
| Different Sizes of wafer sheet in mm | SC2 - 290 X 460 SC3 - 350 X 470 |
|
| Effective number of bows | 35 - 40 (approx.) | |
| Time for cooling and stress relieving | 2 1/2 minutes (min) | |
| Connected load | 0.5 Kw | |
| Voltage* & Frequency* | 3 Ph, 415 V, 50 Hz, + std. | |
| Dimensions | ||
| Length | 2700 mm | |
| Width (changes with the sheet size) | 820-1020 mm | |
| Height up to the upper edge of the wafer sheet | 1900mm | |
| Shipping Volume | 5.5 CBM | |
| Net Weight | 210 Kg | |
| Gross Weight | (300 Kgs) | |
The WA Series of Wafer Biscuit Baking Machine are designed for fully automatic production of wafer sheets with fine medium or deep-reeding, as well as wafer sheets with hollow forms for all types of shapes. According to the output required it may be equipped with 48, 60 and 72 baking plates. The standard plate size is 470 X 350. These baking machines can be heated by L.P.G. (or if preferred by Electricity). Universal triangular burners are used for baking effect in gas plant by using twin row method. This page details gas heated plants.
| Type | WA 48 | WA 60 | WA 72 |
| No. of Baking Plates (tongs) | 48 | 60 | 72 |
| Output of wafer sheets/Hr* | 1440 | 1800 | 2160 |
| Cream filled Wafer Biscuits in Kg/Hr*(approx) | 200-225 | 250-275 | 300-325 |
| If Gas Heating* | |||
| L.P.Gas consumption Kgs/hr | 30-35 | 38-42 | 44-48 |
| Electrical load in Kw (for Drive & Control) | 9 | 9 | 9 |
| IF Electric Heating* | |||
| Load in Kw (for Electrical Heater) | 70 | 94 | 118 |
| Consumption in Kw (approx) | 56 | 75 | 94 |
| Dimensions in Metres | |||
| Length | 10 | 12 | 14 |
| Width | 1.4 | 1.4 | 1.4 |
| Height | 2.5 | 2.5 | 2.5 |
| Weight & Shipping Details | |||
| Weight in Kg (approx) | 9000 | 11250 | 13250 |
| Shipping space in Cubic Metres (approx.) | 32 | 40 | 46 |
The Automatic Ice-Cream Cone Baking Machine "ZA-W" Series are efficient oven for the large scale production of all kinds of Ice cream cones, moulded sugar cones, cups and hallow wafers.
According to the output required these machines are supplied with 18, 24, 30 or 36 baking moulds or higher. The oven can be heated by Liquid Petroleum Gas (LP Gas) or Electricity.
| TYPE | ZA-W-12** | ZA-W-18 | ZA-W- 24 | ZA-W- 30 | ZA-W- 36 |
| Approx. hourly output at a cone diameter of | cones | cones | cones | cones | cones |
| up to 29mm (11 cones/mould) | 3900 | 7900 | 10500 | 13200 | 16000 |
| up to 32mm(10 cones/mould) | 3600 | 7200 | 9600 | 12000 | 14400 |
| up to 36mm (9 cones/mould) | 3240 | 6500 | 8600 | 10800 | 12900 |
| up to 41mm (8 cones/mould) | 2880 | 5800 | 7700 | 9600 | 11500 |
| up to 47mm(7 cones/mould) | 2520 | 5000 | 6700 | 8400 | 10100 |
| up to 56mm(6 cones/mould) | 2160 | 4300 | 5700 | 7200 | 8600 |
| up to 68mm(5 cones/mould) | 1800 | 3600 | 4800 | 6000 | 7200 |
| Technical Specifications : | |||||
| For Plants with Gas Heating | |||||
| LP Gas consumption Kg. Per hour approx | 04/08/18 | 08/12/18 | 12/15/18 | 15-18 | 18-21 |
| Electical load in KW (for LP Gas heated plant) | 3.2 | 3.2 | 3.2 | 4 | 4 |
| For Plants With Electric Heating | |||||
| Electrical load in KW | 45 | 65 | 87 | 108 | 130 |
| Consumption in KW | 35 | 46 | 62 | 77 | 92 |
| Dimensions (Without automatic stacking device) |
|||||
| Length in Metres | 3.6 | 4.8 | 6 | 7.2 | 8.4 |
| Width in Metres | 1.1 | 1.1 | 1.1 | 1.1 | 1.1 |
| Height in Metres | 1.7 | 1.7 | 1.7 | 1.7 | 1.7 |
| Weight & Shipping Details | |||||
| Weight Net Kgs. | 3000 | 4000 | 5000 | 6000 | 7000 |
| Weight (Gross) Kgs - Basic Essential Packing | 4250 | 5250 | 6500 | 7500 | 8500 |
| Weight (Gross) - seaworthy packing in M3 | 11 | 18 | 25 | 36 | 47 |
The 'ZE' series of semi-automatic machines are used for baking ice cream cones, moulded sugar cone and cups. These machines are easy to use and robust. The heating is by electrical heaters designed to optimize energy use and thermal distribution. This machine is flexible for high production on nonstop basis for 24 hours.
Features
One die-unit can bake and produce only one type of cone/cup.The upper and lower moulds are interchangeable. In two/three hours you can change the entire die-unit and start to produce with another type of cone.
It can be easily operated by any unskilled operators by performing a few simple tasks.
| Output Possibility | |||
| Diameter (mm) | Cavities | Rows | Output per hour |
| 20 | 25 | Six | 4500 |
| 24 | 21 | Six | 3780 |
| 27 | 19 | Six | 3420 |
| 31 | 17 | Six | 3060 |
| 33 | 16 | Six | 2880 |
| 42 | 13 | Five | 1950 |
| 46 | 12 | Five | 1800 |
| 56 | 10 | Four | 1200 |
| 63 | 9 | Three | 1080 |
| Dimensions in mm | ZE 50 | Z 7 |
| Length | 1200 | 1200 |
| Width | 1300 | 1300 |
| Height | 1700 | 1700 |
| Weight (approx. in kg.) | ||
| Net Weight | 450 | 500 |
| Packed for shipping | 530 | 530 |
| Electrical Connected | 09/12/18 | 09/12/18 |
| Shipping Volume M3 | 2 | 2 |
Belgian Waffle probably the hottest item in the hospitality business today.
Waffle increases desserts sales by 25% to 50%.
The Belgian Waffle plates are designed with round or heart shape.
Batter Preparation
Wheat Flour, Sugar, Emulsified Oiland Water make the batter in a couple of minutes.
Heating
The initial heating of the plates takes about 15-20 minutes Lightly Brush with Fat.
Pouring the batter
Pour the batter on the heatedplate and shut it.The baking takes about 45-120* seconds.
Remove with the knife
Remove the hot waffle sheet.
Decorate & Serve
As per your imagination.
Top 5 reasons for baking fresh Waffle on your premises.
1.Make your customer feel good because you take that extra care.2.Nobody can resist their fresh baked AROMA.3.They have a taste that is .WOW!4.They help to create a special image for your shop.5.They can be made in various sizes and shapes.
Tanvi Pamnani (R & D Engineers)
A-41, Kukatpally Phase II, Road No.4 via. I. E, Gandhi Nagar, Hyderabad - 500 037, Telangana - 500037, India
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