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Electrical Panels & Distribution Box

We offer a complete product range of Touch Screen HMI PLC Operator Panel and HIO Keypad Based HMI PLC Flexi Panels

Touch Screen HMI PLC Operator Panel

  • Power + 24V DC ± 10%
  • Bezel IP 65 rated Touch Screen
  • Operating Temp. 0o to 50o C
  • Storage Temp. -20o to 80o C
  • Humidity 10% to 85% (Non-condensing)
  • Communication Ports Two serial ports.  (RS232/RS422/RS485/CMOS Levels supported)
  • Immunity to ESD as per IEC61000-4-2
  • Immunity to Fast Transients as per IEC61000-4-4
  • Immunity to Radiated electromagnetic field as per IEC61000-4-3
  • Immunity to Conducted disturbances as per IEC61000-4-6
  • Surge as per IEC61000-4-5
  • Radiated emission as per EN61000-6-4
Features
All features of Prizm Touch ScreenOperator Interfaces
Integrated Digital Inputs and Outputs with optional Analog I/O
Digital Inputs and Outputs rated for 24 V DC
Analog Inputs for RTD, mV and mA. Analog Outputs are 4-20 mA / 0-10 VDC
Inputs connectable to PLC or used for internal program
Support for Ladder Logic and Analog control
High Speed Counters and Timers

Two Communication Ports:Universal serial ports to connect PLC / Printer / Programming Port

Data Logging, Trending (Real Time & Historical), Alarms (Real Time & Historical)
Built-in PID, PWM functionality
Multilanguage (Unicode) support with true type Windows fonts

IP65 design. CE and UL certified

Basic HIO Operations
The HIO units possess both Prizm (Operator interface) as well as programmable logic features. The user can implement logic, specific to application using standard Ladder programming. The HIO unit has four 32-bit High Speed Counters (Normal and Quadrature Mode), Rate measurement capability (max. up to 25kHz), Timers and Counters, Internal Coils, retentive and non-retentive memory and PID functionality. A PLC logic task can be programmed for continuous scanning, or only when a specific screen is showing. The HIO operator interface functions revolve around Screens and Tasks that can be assigned to screens and application. The HIO can also display an Alarm conditions.
Supported Tasks are listed below:

Go to ScreenGo to Next ScreenGo to Previous ScreenWrite value to TagAdd a constant value to TagSubtract a constant value form TagAdd Tag B to Tag ASubtract Tag B to Tag ATurn Bit OnTurn Bit OffToggle BitCopy Tag B to Tag ASwap Tag A and Tag B Print DataSet RTCCopy Tag to STRCopy Tag to LEDDelayWaitCopy Prizm block to Prizm / PLC blockCopy Prizm/PLC block to PrizmblockCopy RTC to PLC blockExecute PLC Logic block

Digital I/OHIO Touch Screens can have up to 28 digital inputs and 16 digital outputs on the unit. Digital inputs are high impedance 24 VDC and outputs are relay (NO), transistor outputs or a combination of both. The Digital I/O capability of HIO units can be expanded using external add on I/O Modules.

Analog I/OThe HIO controllers can have up to 4 universal analog inputs and 2 analog outputs. Analog inputs are mA, mV and RTD. The Analog outputs are 4-20 mA or 0-10 VDC. Analog I/O capability of HIO units can be expanded using external add on I/O Modules.

PIDThe built-in PID controller can process 12 independent inputs in addition to the Analog inputs of the unit. The input to the PID controller is a data register, which can hold an analog input or any other value.

High Speed Counters
HIO Touch Screens support High Speed Counter inputs. These High Speed Counter inputs can be used for applications such as Rate Measurement, Speed Measurement, Totalizer, etc. The user can define upto 4 High Speed inputs. HIO units also support Quadrature Pulse input.

PWM
HIO Touch Screens support Pulse Width Modulation output. PWM is used for applications such as Motion Control. The user can control the fixed number of Pulses that are to be sent to drives.

Touch Keys TaskTouch Keys in HIO units can be assigned Tasks for three instances: when the key is pressed , while the key is pressed and when the key is released. Multiple tasks can be assigned to a key. In addition to above, tasks for data entry, alarm management etc. can be defined. These definitions allow complete flexibility in cursor control and key operations when changing data.
Alarms
Real time and historical alarms can be defined in HIO Touch Screens. User-friendly alarm object can be defined on the display. Alarms can be real time or historical. Keys can be assigned to acknowledge alarm, view and scroll.

Screens
Up to 65535 screens can be defined in HIO Touch Screens. Screen Tasks can be assigned before showing a screen, while showing a screen and after hiding a screen. Various types of objects such as plain text objects, Data display (coil status, register value, register dependent text), Data entry objects and Alarm objects etc can be defined. Data entry objects can have limits and math associated. Floating point data entry is supported.

Multilanguage / Unicode Support
All the languages are supported in the HIO Touch Screens. The user can now display messages, alarms in any regional language. All Windows fonts can also be used in an application.

Communication Ports:
RS232 - RS422 / RS485 / CMOS Ports: HIO Touch Screens have two serial communication ports. Both the ports can be used for programming of HIO unit, printing screens, connecting to third party serial devices (barcode readers, printers etc.) or to connect to a PLC or drive. User can connect two masters simultaneously on these ports.

Configuration SoftwarePrizm Setup Software is a compact, Windows based software to configure the HIO Series Interfaces. Prizm configuration tools and easy approach, can help you create your applications quickly and easily. Whether you need a small application to monitor data or a bigger application for both monitoring and control, Prizm Setup Software has it all.

To get started with HIO you need:1. HIO unit2. Prizm Setup Software3. IBM Cable (Part codes: IBM 0909-1-00 or IBM 0925-1-00)

System requirements for Prizm Setup Software are:
Windows Version : Microsoft Windows 2000 or aboveProcessor : 266 MHz PENTIUM or higherMouse : RequiredRAM : 64 MB or moreDisplay resolution : 800 x 600 (VGA) or betterDisplay colors : 256 colors or moreSerial Port : 1 serial port for HIO programmingKeyboard : Required

Analog Outputs:
Current / Voltage

4-20 mA , 0-10V
Digital Inputs: 

  

Rated Input Voltage -
                                                          For Normal Input                     For High Speed
1) Rated Input Voltage                       24VDC (Max is 28VDC)              24VDC (Max is 28VDC)
2) Input Impedance                                      4.7k                                            2.3k


Logic '0' Voltage 0 to 5V
Logic '1' Voltage 14 to 28V


Rated Input Current (At 24VDC) -

                                                        For Normal Input 
                    For High Speed
Rated Input Current                                    4.89mA                                       10mA

Digital Outputs (Open Collector):
Maximum Load current
Voltage drop at ON

300 mA (for NPN) and 500 mA (for PNP)
0.4V or less
Digital Outputs (Relay):
Relay Rating

230V AC, 2 Amp. (max)























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HIO Keypad Based HMI PLC Flexi Panels

  • Power + 24V DC ± 10%
  • Bezel IP 65 rated keypad
  • Operating Temp. 0o to 50o C
  • Storage Temp. -20o to 80o C
  • Humidity 10% to 90% (Non-condensing)
  • Communication Two communication ports. (User configurable)
  • Immunity to ESD as per IEC61000-4-2
  • Immunity to Fast Transients as per IEC61000-4-4
  • Immunity to Radiated electromagnetic field as per IEC61000-4-3
  • Immunity to Conducted disturbances as per IEC61000-4-6
  • Surge as per IEC61000-4-5
  • Radiated emission as per EN61000-6-4
  • Analog Inputs: Voltage Current RTD  0-100 mV, 0-50 mV 0-20 mA, 4-20 mA 3-wire RTD (Alpha1, Alpha2)
Features
All features of Prizm LCD Operator Interfaces
Integrated Digital Inputs and Outputs with optional Analog I/O
Digital Inputs and Outputs rated for 24 V DC
Analog Inputs for RTD, mV and mA. Analog Output is 4-20 mA
Inputs connectable to PLC or used for internal program
Support for Ladder logic and Analog control
High Speed Counters and Timers
Dual Port Support for connecting to a PLC / Printer / SCADA / Drive
Common Programming software for the entire HIO family.FREE!!
IP65 design. CE and UL certified

Basic HIO OperationsThe HIO unit has Prizm (Operator interface) as well as programmable logic features. The user can implement logic, specific to application using standard Ladder programming. The HIO unit has four 32-bit High Speed Counters(Normal and Quadrature Mode), Rate measurement capability (max. up to 25kHz), Timers and Counters, Internal Coils, retentive and non-retentive memory and PID functionality. A PLC logic task can be programmed for continuous scanning, or only when a specific screen is showing. The user can also include a Programmable logic task in power on as well as Global task. The HIO operator interface functions revolve around Screens and Tasks that can be assigned to keys, screens and application. The HIO can also display an Alarm conditions.Supported Tasks are listed below:

Go to ScreenGo to Next ScreenGo to Previous ScreenWrite value to TagAdd a constant value to TagSubtract a constant value form TagAdd Tag B to Tag ASubtract Tag B to Tag ATurn Bit OnTurn Bit OffToggle BitCopy Tag B to Tag ASwap Tag A and Tag B Print DataSet RTCCopy Tag to STRCopy Tag to LEDDelayWaitCopy Prizm block to Prizm / PLC blockCopy Prizm/PLC block to PrizmblockCopy RTC to PLC blockExecute PLC Logic block


Digital I/OThe HIO Keypad series can have up to 16 digital inputs and 12 digital outputs on the unit. Digital inputs are high impedance 24 V DC and outputs are either relay (NO), open collector or a combination of both. The Digital I/O capability of HIO units can be expanded using external add on I/O Modules.

Analog I/OThe HIO controllers can have up to 4 analog inputs and 2 analog outputs. Analog inputs are mA, mV and RTD. Analog outputs are 4-20 mA. The Analog I/O capability of HIO units can be expanded using external add on I/O Modules.

PIDThe built-in PID controller can process 12 independent inputs in addition to the Analog inputs of the unit. The input to the PID Controller is a data register, which can hold an analog input or any other value.

Keys TaskKeys in HIO can be assigned Tasks for three instances: when the key is pressed , while the key is pressed and when the key is released. Multiple tasks can be assigned to a key. Also different screens can have different key definitions. In addition to above-mentioned tasks, Keys specific tasks can be defined for keys. These include tasks for data entry, alarm management etc. These definitions allow complete flexibility in cursor control and key operations when changing data.

ScreensUp to 65535 screens can be defined in HIO. Screen Tasks can be assigned before showing a screen, while showing a screen and after hiding a screen. Various types of objects such as plain text objects, Data display (coil status, register value, register dependent text), Data entry objects and Alarm objects can be defined on screen. Two screens can be associated to avoid duplication of screens and objects.Data entry objects can have limits and math associated. Various types of data formats are available which help the user to edit data easily. Floating Point data entry is supported.

AlarmsAlarms can be defined in HIO. Alarms can either be consecutive or discrete. User-friendly alarm object can be defined on the display. Alarms can be real time or historical. Keys can be assigned to acknowledge alarm, view and scroll.

Dual Port SupportHIO units (except HIO010) have two communication ports. Both ports can be configured as RS232, CMOS, RS485 / RS422 programming port or to connect a Printer / PLC / SCADA / Drive etc. Drivers can be downloaded in HIO units for Dual Port application

Configuration SoftwarePrizm Setup Software is a compact, Windows based software to configure the HIO Series Interfaces. Prizm configuration tools and easy approach can help you create your applications quickly and easily. By using Prizm Setup Software features, you can be more effective in presenting your application. Whether you need a small application to monitor data or a bigger application for both monitoring and control, Prizm Setup Software has it all.

To get started with HIO you need:1. HIO unit2. Prizm Setup Software3. IBM Cable (Part codes: IBM 0909-1-00 or IBM 0925-1-00)System requirements for Prizm Setup Software are:Windows Version : Microsoft Windows 2000 or aboveProcessor : 266 MHz PENTIUM II or higherMouse : RequiredRAM : 64 MB or moreDisplay resolution : 800 x 600 (VGA) or betterDisplay colors : 256 colors minimumSerial Port : 1 serial port for HIO programmingKeyboard :Required

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