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1 Products availableWe are leaders in the market for providing best range of Bulk Tankers, Construction CIRCULAR SILOS ,construction CIRCULAR HOPPERS and Heavy Duty Diverters
scorpios f.i.b.c. (flexible intermediate bulk containers) fillers and unloaders are completely self-contained units that come in a ready-to-use condition. All you have to do is provide a one-point power and compressed air supply! our unloading machines have special built-in sequentially operated massager units that gently push the material out of the bag discharge opening. Our big bag fillers can automatically fill big bags to correct weights using bag inflation and high speed filling sequences with integral load cell systems.
finely powdered materials tend to create hazardous and unhealthy dust clouds at the unloading / discharging point and create pollution problems and material wastage. A simple and inexpensive solution is to use a bag dump station which allows convenient and dust free unloading of manually cut bags. The scorpios bag dump hopper is suitable for manually unloading the contents such as powders, pellets, flakes, granules etc of standard 50 kg / 25 kg. Bags. It consists of an integral hopper into which contents of the bags are manually unloaded. The hopper is fitted with a mesh to separate thin and long fibres. A dust filter is mounted onto this hopper. The dust filter operates with a reverse pulsejet cleaning mechanism. Dust generated while emptying of the bag, is collected onto the filter bags and dislodged by the air pulses. A centrifugal fan mounted above the filter unit evacuates dust free air to atmosphere. This unit is available in both mild steel and ss304 contact parts.
Scorpio Bag Slitting Machine (Model: Multicut) is a versatile automatic slitter and earns its name owing to its ability to cut any type of bag be it paper or HDPE. It is ideally suited to Indian conditions where the raw materials in bags are not properly sealed. In the Multicut, the bags are impaled on to a high-speed cutting knife. To impale the bags against the knife the machine literally "drops " the bag from a height of about 1 meter on to the blade. The moment the bag is slit, the material spills out. After this, the cut bag is tumbled in an inclined wire mesh drum in which the bag is repeatedly lifted and dropped as it moves forward to the exit. Material falls through the mesh to a collection hopper while the cut bag pieces find their way to a bag compactor. An integral dust extraction system ensures dust free operation while the bags are being cut and tumbled.
Scorpio offers Horizontal & Inclined Belt Feeders for extracting bulk materials from a dump hopper or regulating feed to further process. Belt Feeders are volumetric feeders for metering material flow to prevent flooding and choking downstream equipments. Load cell mounted Belt Feeders or Weigh Belt Feeders allow measuring of the feeding/extraction rate.
The units consist of the following parts:
Various safety features can be selected based on customer requirements in addition to standard accessories like zero speed sensor, belt sway switch, pull cord switch etc.
Scorpios F.I.B.C. (Flexible Intermediate Bulk Containers) FILLERS and UNLOADERS are completely self-contained units that come in a ready-to-use condition. All you have to do is provide a one-point power and compressed air supply! Our Unloading machines have special built-in sequentially operated massager units that gently push the material out of the bag discharge opening. Our Big Bag Fillers can automatically fill big bags to correct weights using bag inflation and high speed filling sequences with integral load cell systems.
Bag Filters used in Pneumatic Conveying Systems as the final element to prevent any dust carry-over to the environment. The bag cleaning is done by an electronically controlled valve with timer. Bag filter are floor mounted with a suitable integral collection hopper and a discharge valve. Bag filters are available in different sizes and material of construction depending on applications. Scorpio can manufacture top loading, bottom loading and side loading of the filter elements to suit critical site requirements. The dust particles down to 0.3 micron can be filtered by a special filter element.
Scorpios Bin Vent Filters are used in Pneumatic Conveying Systems as the final element to prevent any dust carry-over to the environment. The bag cleaning is done by an electronically controlled valve with timer. Bin Vent Filters can be mounted on bins and silos where there are no headroom restrictions. Available in different sizes and materials of construction depending on application.
Scorpio can manufacture top loading, bottom loading and side loading of the filter elements to suit critical site requirements.
The dust particles down to 0.3 micron can be filtered by a special filter element.
Scorpios Bucket Elevators are designed for heavy-duty operation and long life and are used to facilitate transportation of measured quantities of bulk materials through buckets in vertical direction. The Bucket Elevators allow controlled feeds at many locations and can easily be interfaced with various types of feeding devices.
Scorpio has supplied bucket elevators upto 60 mtrs height for handling different raw materials for Glass, Chemical, Soap and Detergents Industries
Dense Phase Transporters (Denseflo Vessels) are the heart of systems handling material pneumatically in dense phase mode. They consist of a Coded Pressure Vessel with specially designed valves, instrumentation and controls. Manufactured in a range of volumes from 300 litres to 20000 litres for efficiently transporting a wide range of materials in various grades. Valves and instrumentation are fully automatic and controlled by PLC or PC. Vessels are available in both Mild Steel and Stainless Steel constructions.
The ideal conveying distance can be 300 to 500 mtrs. with addition of air booster line, material can be conveyed upto 1000 mtrs.
Control System consisting of PLC based Control Panel and Supervisory Control Data Acquisition System.
The system enables comprehensive data acquisition, monitoring and control functions to be performed in a user friendly environment Typical tasks performed by the Control System relate to operational safety, managing the sequence of operations, closed loop control for batching operations and control of process by means of measured parameters like level, weight etc.
The user interface to the Control System is through means of a Personal Computer based Operator Station. This Operator Station provides a real time view into the operations of the plant besides archiving of key process data.
Scorpios Open Truck Unloader is a mobile bulk material unloading unit designed for unloading dry bulk materials from standard open trucks. Many materials which are low in cost cannot be transported in bags and are often transported loose in bulk in standard open trucks. The unloading of this loose material after the truck reaches the destination is now done manually creating major dust and health problems. The OTU is designed to eliminate such manual unloading The unit consists of a hydraulically articulated 3-arm boom with a suction nozzle and suction pipe attached to it. This boom will enter the truck from the rear and is operated by a radio remote controlled hand held pendant unit
The bulk material is sucked out through the suction nozzle / pipe into a filter receiver where the bulk material and conveying air get separated. The air exits through a built-in automatically cleaned reverse jet filter unit to the suction port of a special type Roots Blower. The collected bulk material in the filter receiver drops to a conveying pipe below through a Rotary Valve. This conveying pipe receives motive-conveying air from a different Roots blower meant only for the discharge operation. The bulk material which falls into the conveying piping from the 2 Nos. Rotary Valves of the primary cyclone and filter is conveyed to the customer silo pneumatically by this blower. The customer silo should have a suitable filter on top.
For the purpose of economically transfer of dry bulk powdered materials from the supplier to various users, the container trucks or 20 feet standard containers are used.
For Export and import of bulk Raw material, 20 feet standard containers can be used but for shorter distances considering the better workability of return logistics the integral container body trucks are recommended.
The powderPUMP is a new innovation in dense phase pneumatic transport allowing customers to choose standard models such that they can transport dry bulk materials within the plant without the need to purchase and assemble individual system components. The unit consists of a steel frame sized such that two units can fit into one standard 20ft container. The steel frame houses two dense phase pneumatic transfer vessels, an oil free screw compressor, instrumentation, valves, controls and pneumatic pinch valves at the outlet. The system is engineered to cycle between the two dense phase transporters so that continuous conveying is possible. The customer places the equipment where he has the material for conveying. The conveying pipeline is then connected to the flange of the powderPUMP. The inlet flange mounted on top, flush with the steel frame level, receives product from any one of the following customer equipment:
Scorpio Rotary Airlocks are an effective means of controlled feeding of dry bulk materials to pneumatic conveying pipelines or for gravity feed of bulk materials. The airlocks prevent air from escaping into or from the conveying line to the feeding vessel or bin while allowing positive feed of the materials.
Essentially consisting of a concentric multi-vaned rotor in a precision-machined housing with end cover plates, our airlocks are manufactured in a variety of constructions and sizes depending on their application.
These units are used for feeding materials to silos, bins and hoppers. Available in both U-trough and tubular trough designs. Close tolerance machining and fabrication in our state-of-the-art manufacturing facility assures equipment quality and performance. Designed especially for various throughputs depending on the system requirements. Manufactured in Mild Steel / Stainless Steel constructions.
Special type with variable pitch screw feeders are designed for handling highly free flowing and different bulk densities.
Handling capacity varies from 100 kgs/hr. to 100 tons/hr.
Scorpio Weigh Hoppers are tailor made to suit customer specific requirements and are generally standardized to a range of volumes from 300 lit. to 5000 lit. in Steel/Stainless Steel.
The set consists of weigh hopper, set of load cells, batching controller/PLC, weight indicator, control, communication wiring and programming.
Reputed make batching controllers are used for accurate recipe or programmed in PLC based on the requirement.
Silo weighing system is used for the inventory management system, automatic truck or rail wagon loading and for continuous material feeding control for plant process.
'Scorpio House' (Scorpio Engineering BMH Pvt. Ltd.)
132, Wheeler Road, Cox TownBangalore 560 005, Karnataka - 560005, India
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