Industrial Machinery #1545944

Although there is a wide range of closures available , the conventional bore sealing has, to date, been the most widely used method of sealing containers. Bore seals are inexpensive to manufacture and are relatively easy to fit. However, bore seals are do not form hermetic, flexible or even reliable seals- they leak. There are three types of closures available, which are either inserted into the neck of or form a combination of two. The effectiveness of this seal can be affected by temperature, natural relaxation & mechanical properties, all of which will cause seal to leak, especially in transit.

Automatic induction cap sealing machine is designed for rapid and reliable performance. When performance and system control are crucial to your operation, then this is the equipment for you. It has a touch screen input and controller for high tech sealing operation especially suitable in pharmaceutical applications.

The induction cap sealer meets all the required industry requirements and therefore recommended for other industries such as food, beverage, cosmetics, oil packaging and chemical manufacturing industries.

This equipment can be used for both low production as well as high production runs making it among the best equipments for industries with a wide range of products for packaging.

The equipment produces the best hermetic oxygen barrier that ultimately extends the shelf life of the product with no possibility of leakages or seal damage.

• Tamper Proof : It is not possible, from production to the Consumer that the content of the product be manipulated without being clearly noticed.
• Product Freshness : The taste and aroma of the product remains intact due to the hermatic seal.
• Protection against Leakage : There is no spillage or loss of contents of the product.
• Sales Promotion : The foil on the inside can be used for advertising or promotional purposes.
• Maximum Filling Speeds : The sealing takes place without any direct contact which allows full potential of the filling plant to be utilsed.
• Minimum Effort : The wad is put in the cap by the manufacturers. Thus the filling line requires only the Induction Cap Sealing machine to be installed.
• Indirect Heating : Induction heating allows heat sensitive products such as creams , petroluem product , pesticides etc. to be sealed faster and safely than direct heating which would normally spoil or catch fire.
• IGBT Technology : IGBTs are more reliable and efficent at higher line speeds.

Bhagwati Company has a wide range of shrink sleeve applicators with tunnels available in the market today. Theshrink sleeve label applicatorhas great output capacity ranging from 50 600 pieces/minute. It can also handle a sleeve thickness of 30 50 microns. The machine is equipped with an innovative tunnel system that allows greater output and higher quality of products. Current equipment has fully adjustable spray orientation nozzles that create an even application of heat and better shrinkage is achieved. Some important innovations include the presence of a highly effective pressure regulation system for both inlet and outlet. The machine also has got low power requirements and higher corresponding efficiency.

Thesleeve applicator with tunnelhas also become the machine of choice for many industries due to these unique benefits to their packing lines.

• Shrink Sleeve Applicator for Fruits, Vegetables, Sauces, Ready Meals, Meat, Edible Oils, Condensed milk, milk Powder, Animal Food, Flat Drinks, Water, soft Drinks, Fruit Juices, Beer, Milk and Yoghurt Drinks, Mineral Oils, Detergents, Aggressive Liquids, House Hold , Gels, Creams, Pastes, Shampoos bottle etc Products
• Shrink Sleeve Applicator -Roll Loading Assembly: The printed/plain sleeve rolls are mounted manually on the Roll Loading Assembly. The rolls should be in tolerance of +/-1mm with respect to lay flat width.
• Web Feeding Idler Assembly: The roll web pass thru couple of idler assemblies. These idlers enable in balancing the web tension when the sleeve roll is pulled.
• Former Assembly: This assembly consists of a Former / Bullet constructed from nylon or aluminum. This bullet helps in opening the sleeve. The bullet is a floating device suspended in air held by number of rollers from either side.
• Cutter Assembly: This is a rotary cutter assembly which gets actuated by a signal given by Print Regn Mark Sensing Unit & Product Sensor. It is driven by a stepper motor of required resolution for fast & accurate cutting.
• Puller Roller Assembly: Various roller assemblies are provided which pull the sleeve. The rollers are driven by stepper motors. End Puller Assembly enables to pull the cut sleeve and apply it on bottle neck accurately. A No Bottle No Sleeve interlock is given to sense the bottle and activate the End Puller Assembly to apply the cut sleeve.
• Shrink Tunnel : This is a hot air tunnel fitted with removable Side Plates which are designed as per the size of bottles. The plates will be provided with nozzle type openings so as to direct the air flow on the required part of the bottle. Blowers will be with VFD to control the flow of hot air.
• Conveyor System: This will be a normal Slat Belt Conveyor 5.3 mtrs long, duly fitted on angle/tube structured frames. VFD is provided to control the belt speed.
• Puck Assembly: Customized pucks / holders are provided on the conveyor wherein the chalks are to be loaded manually. After sleeving the chalks are unloaded manually.
• Sleeve Tamping Assembly: A pneumatic operated Sleeve Tamping (pushing) Assembly is provided to lower the sleeves till bottom once applied on the chalks
• Chalk Holding Assembly: A specially designed Chalk Holding Mechanism is provided to hold the chalk firmly and in erect position when under the Sleeving Head. This is required for right application of sleeve over the chalk. This mechanism is operate on the principal of Vacuum Generation.
• The machine is ergonomically designed for user friendly operation.

The leak test machine is used for checking of leakage and to be check of capacity of joint of filled IV fluid plastic bottles. This is inline checking system with visual inspection and sticker labeling machine and packing conveyor belt.

An IV Plastic bottle Leak Check machine is equipment consisting of special stainless steel conveyer belt with hook system, Rotary Bottle forwarding assembly, Hylum wheel with rubber belt and spring loaded pressure assembly and drive unit. The Leak check machine has stainless steel structure with moving S.S. slat chain. Structure made out of S. S. square pipe & supported on adjustable bolts.

The central S.S. conveyor belt brings the filled IV fluid plastic bottle from manually loaded in hopper and further transfer by special conveyor belt one by one to rotary wheel. These bottles are automatically one by one transfer to rotary forwarding wheel & further on the Hylum wheel for pressurized checking. The pressure on the bottle is to be set as per requirement these system work on spring loaded. Due the pressure on the IV Plastic bottle the leak bottle will more leaked with pressurized flow of material so it is easily visualized inspect and it will be manually rejected and ok bottles are conveyor to further process for sticker labeling. Also if any joint of plastic bottles are weak then it will be leak due to pressure and rejected.

• Design as per stringent cGMP requirements.
• Machine structure is made from AISI 304 quality.
• Special Slat belt having to pick and hold only one bottle.
• Conveyor belt is having variable speed drive.
• Rotary hylum wheel with special belt to collect bottle for pressurized system.
• Pressure rod provided with adjustable spring pressure on bottle.
• Due to pressure weak joint bottle and leak bottles found easily and rejected manually.