Chennai, Tamil Nadu, India
GST : 33ACWPK2637D2ZK
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We offer a range of industrial microwave drying services to meet your specific needs. Our expertise includes drying various materials such as food products, pharmaceuticals, chemicals, and more. With our advanced technology, we can achieve precise and efficient drying, saving you time and energy. Our team of experts is dedicated to providing reliable and cost-effective solutions.
Industrial microwave drying is a new drying method with the advantages of fast temperature rise, high energy utilization, selective heating, strong penetration, no pollution and simple control. Compared with traditional drying machine, microwave drying machine makes the material to be dried become a heating body itself, and does not require the process of heat conduction. As a result, the drying temperature can be reached in a very short time despite a material with poor thermal conductivity. No matter what the shape of each part of the object is, microwave can make the surface and inside of the object penetrate electromagnetic waves evenly at the same time to generate heat energy. Therefore, the drying uniformity is good, and the phenomenon of external burned inner raw will not appear. During the drying process, the material also can be sterilized.Microwave drying equipment is widely used, suitable for drying agricultural and side line products, food, medicine, chemicals, building materials, minerals, rubber, paper products, textiles, wood and other materials, such as: spices, seasoning powder, nuts, sesame, prawns , black soldier flies, tenebrio molitor, scented tea, green tea, black tea, herbal medicine, nutritional powder, insulation board, feed, silicon dioxide, paper straws, kaolin, lithium hydroxide, ceramics, etc.
Additional Information:
Payment Terms : T/T
Packaging Details : sea worthy 20 feet container
Delivery Time : 60 days
We have customized solutions for making Industrial Driers for various applications . Our energy efficient Drier Machines using Intelligent Technology for Freeze Drying , Rotary Drying , Fluidized Bed drying , Vacuum Drying IR belt Dryer Systems And supply across the Global companies at competative price Freeze Drying Machine removes all the water from a product and nothing else. The product retains allmost all of its original nutrients, flavour and colour, making it obvious choice for quality production.Freeze Drying Versus Traditional Drying Dried foods have played a huge part in food preparation for centuries. Freeze Drying is still a relatively new technique for drying food, but the benefits are immediately obvious as the table below demonstrates Freeze Drying Machine ensures no loss of aroma in taste Ice capacity upto 100 to 1000 Kgs in a 24 hour period Chamber, Shelf Holder, Tray and Vaper Condenser AISI 304 Heating System + Vacuum System and Refrigeration System Freeze Drying Versus Traditional Drying Dried foods have played a huge part in food preparation for centuries. Freeze Drying is still a relatively new technique for drying food, but the benefits are immediately obvious as the table below demonstrates Traditional Drying Method Vs Freeze Drying Method Products darken Natural bright colour Products shrink Retention of shape Hard texture Crunchy mouth feel Flavour changes Authentic original flavour Flavour diminishes Flavour remains Limited shelf life due to moisture content Long shelf life due to low moisture Bulk density increases Low density Nutrients denature Retention of nutrients Operating Principle of Freeze Dryer Freeze-drying is a method in which water (or liquid) contained in food is frozen (or solidified) in the process of freezing, and is further gasified via sublimation as opposed to the evaporation that takes place in the normal drying process. Normal drying -> Liquid water in food -> Evaporation Freeze-drying -> Ice (solid matter) in food -> Sublimation Special Features of Freeze Dryer Gem Freeze Dryers come with the following Special Features Freeze Drying Machineensures no loss of aroma in taste Ice capacity up to 100 to 1000 Kgs in a 24 hour period Chamber, Shelf Holder, Tray and Vapour Condenser AISI 304 Heating System + Vacuum System and Refrigeration System Effective in handling granular / large solids Surface as well as bound moisture can be removed Very uniform & gentle drying / cooling action. High efficiency Application of Freeze Dryer Vacuum Freeze Drying / Lyophilization technology is widely used in export oriented products such as Seasonal Vegetables: Red Onion, White Onion, Egg Plant, Beans, Green Peas, Bitter Guard, Drum Stick, Sweet Corn, Mushroom, Baby Corn, Lemon, Capsicum, Potato, Beetroot, Tapioca, Spinach, Fenugreek, Moringa Leaves, Coriander, Chilly, etc. Tropical Fruit/Juices:Ripe/unripe Banana, Apple, Mango, Pineapple, Jackfruit, Breadfruit, Orange, Guava, Coconut (water/milk/grated), Noni, Acai, Mulberry, Blueberry, Sapota (Chikku), Peach, Avocado, Passion fruit, Guava, Papaya, Apricot etc. Eggs: Hen, Duck, Quail eggs Sea Food/Meat:Prawns, Shrimps, Crab, Oyster, Fish, Chicken, Meat, Beaf, etc. All Pet Foods:Tubifex Worms, Insects, Chicken & Mutton products, etc. Herbals/Herbal Extracts/Aromatic Herbs: Aloe Vera leaves/gel, Algae, Moringa leaves, Spirulina, Saffron, Mint, Rosemary, Goose Berry (Amla), Wheat Grass, Sena Leaves, Arjun Chal, Shatavari, Musli, etc. Culinary Herbs: Oregano, Chives, Thymes, Sweet Basil, Parsley, etc. Spices: Green pepper, Bell pepper, Turmeric, Curry, Green chili, Red chili, Cloves, Cumin, Garlic, Ginger, Cardamom, etc. Sprouts: Gram, Sorghum, Mung, Soyabean, Peas, etc. Flower Petals:Rose, Merry gold, Lotus, Jasmin, etc. Dairy Products:Curd, Tofu, Paneer, Cheese, Milk, Colostrum, Ice cream, etc. Tea:Leaves/concentrate & Coffee (beans) Others:Sauces, soups, chutneys, nutraceutic
Additional Information:
Payment Terms : T/T
Packaging Details : customised sea worthy pack
Delivery Time : 60 days
Vacuum belt dryer is continuous infeed and discharge vacuum drying equipment. Liquid product is conveyed into dryer body by infeed pump, evenly spread on belts by distribution device. Under high vacuum, the boiling point of the liquid is lowered; water in the liquid material is evaporated. Belts move on the heating plates evenly. Steam, hot water, hot oil can be used as heating media. With the moving of the belts, the product goes through from the beginning evaporating, drying, and cooling to discharging in the end. The temperature decreases through this process, and can be adjusted for different products. Special vacuum crusher is equipped at the discharge end to produce different size end product. The dry powder or granule product can be automatically packed or continue with subsequent process.
Vacuum belt dryer turn traditional static drying to vacuum dynamic drying, reduce drying time from 10-20 hours to 30-60 minutes. In vacuum belt dryer, the drying temperature is adjustable for different products. It solves the high temperature problem with spray dryer and denaturation problem due to long drying time with traditional drying oven. Colors, solubility, ingredients preservation of the dry product from vacuum belt dryer are incomparable.Range of application:
1. Fruit juice concentrates | 2. Hydrolyzed vegetable proteins(HVP) | 3.Egg Liquid | 4. Milk and yogurt |
5. Malt drinks | 6. Instant coffee and instant tea | 7. Plant extracts | 8. Pharmaceutical products |
9. Chemical products | 10. Flowability of liquid |
Advantage:
Bespoke engineered continuous drying solution to fit your requirements
Continuous and gentle drying preserving SWimum colour, flavour and composition and minimal oxidation
Individual temperature zones allow for product-specific profiles to be developed suited to each perfectly to each product
Less energy used than other drying methods
Viewing windows as standard allow for continuous monitoring, with options for automated monitoring systems available
Product specific feeding and discharging systems
Fully PLC automated operation & CIP cleaning system
GMP standards
Additional Information:
Payment Terms : T/T
Packaging Details : customised sea worthy packing
Delivery Time : 60 days
We have customized solutions for making Industrial Driers for various applications . Our energy efficient Drier Machines using Intelligent Technology for Freeze Drying , Rotary Drying , Fluidized Bed drying , Vacuum Drying IR belt Dryer Systems And supply across the Global companies at competitive price
Fluidized bed system, the high velocity air (3050m/sec) jetted out from many long tubes placed above the product bed on the conveyor creates a buffer zone, floats the product on the conveyor and stirs (fluidization). This realizes a maximum heat transfer /heat exchange.
The contact surface with the processing air of individual grains, pellets or parted products separated and fluidized is much bigger and the processing time is drastically reduced. As the air is uniformly jetted from all Jet-Tubes placed regularly, a heat processing with an extremely high uniformity is realized Fluidized bed is achieved by passing a gas stream from the bottom of a bed of particulate solids. At low velocity of gas the bed stays in static condition, and the particles lay on a gas distributor plate. The fluidizing gas passes through the distributor and it is uniformly distributed across the bed.
Additional Information:
Payment Terms : T/T
Packaging Details : sea worthy container
Delivery Time : 60 days
