Technoshell Automations Pvt. Ltd.

Ambad, Nashik, Maharashtra

High speed, highly accurate automatic capping machine to fix screw-on caps and oriented snap-on caps on oval and round plastic and laminate tubes. This high speed, highly precise capping machine which works upto 80 tubes per minute is suitable for fixing : snap-on caps on tubes with servo driven orientation and linear motor assisted mechanism.Screw-on caps with servo controlled torque tightening mechanism. Applications:oval tube snap-on cappingoval tube screw-on capping machine description:the 12 mandrel turret of the cp-60-or is indexed by a mechanical indexer and the functions performed at various stations are: 2 stations for tube loading on the mandrel2 stations for top sealing (optional)snap-on capping with tube and cap orientation and linear motor assisted cappingscrew-on capping (optional)screw cap tightening with pre-settable torque controltube unloading from the mandrel onto servo driven out-feed bucket conveyorgood tube / bad tube selectionin-feed roller conveyor for tube feeding'star wheel' arrangement for loading tubes on the mandrel'vibratory bowl feeder' for cap feeding'cap elevator' (optional) to ensure caps are fed to the bowl feeder in timely manner features and benefits:operator friendly and simplicity - ease of operationquick change-over and easy settings- 'small batch size- no problem anymore'accurate and flexible - always meet customer demandsorting good tubes/bad tubes - get rid of improper capping complaintssurveillance and maintenance - minimum down-time technical specifications:speed: round tube snap-on capping - upto 75 tubes per min / round tube screw-on capping - upto 75 tubes per min / oval tubes screw-on capping - upto 70 tubes per min / oval tubes snap-on capping - upto 70 tubes per mintube diameter: dia 19mm to 60mmtube length with cap: 80mm to 240mmcap height: 10mm to 45mmpositioning accuracy of flip top cap and print mark position on the tube: +/-2mmtorque tightening accuracy in case of screw-on caps:

Fully automatic Tube Labelling and Cappping machine for applying wrap-around or oriented half labels and Capping screw-on & oriented snap-on caps on Oval & Round extruded & laminate cosmetic tubes.

Features:

• Designed for labelling 3650 full wrap around label or oriented half labels on round tubes.
• Highly accurate capping of tuebs with screw-on or oriented snap-on caps.
• 12 mandrel turrent with mechanical indexer.
• Rigid frame construction with all compoments being either powder coated or elecroless plated.
• Compact Footprint- Takes half the floorspace compared to a leabelling and a capping machine.
• 'TUBE TEST MODE' to make the machined settings with minimum wastege.
• Intuitive and easy to use large vertical touch screen
• HMI Can store upto 500 recipes of tube + cao types for quicker recall of settings during changeover
• 'BAD' tube rejection.
• Exhaustive diagnosis feature and alarm system.

Technical Specification:

• Machine mechanical speed: upto 60 tubes/min
• Tube diameter: Dia 19 mm to 60 mm
• Tube length: 75 mm to 220 mm with cap
• Positioning accuracy of the cap notch with respect to tube eye mark: +/-2mm (only in case of snap-on flip top cap)
• Memory for program storage: upto 500 recipes
• Torque tightening accuracy in case of screw-on caps: +/-2 kg.cm
• Electrical connection: 3 415 volts AC, 50Hz, 20 kW
• Electric Supply: L1, L2, L3, N, PE
• Air Supply: 7-10 bar
• Supply current: 6 Amp Load: 20kW

Optional attachments:

• Pre-orientation drive for flip-top caps
• Tube surface treatment unit
• Outfeed flat belt conveyor
• Modem - for remote diagnostic Inspection station Language Options
• Tube packer - for auto filling of tube in the bulk packing cartons
• Cap elevator - for auto feeding of caps onto vibratory bowl feeder

Application: High speed, robotic tube packer which uses a 6-axisrobotic arm, for high speed pick and placements of tubes(plastic, lamitubes) into boxes.

Features:

• 6-axis robotic arm to pick and place tubes
• Tubes are always guided
• Angular box placement
• High flexibility and reliability
• Extremely low change parts requirement for different tube sizes
• Very low changeover time
• Box buffer ensuring continuous packing operation
• Box loading conveyor with controllable loading orientationand a horizontal unloading conveyor

Technical Specifications:

• Speed: upto 150 tubes / minute
• Tube diameter: minimum 19mm, maximum 60mm
• Tube length: minimum 70mm, maximum 250mm
• Box size: maximum (600x600x250) mm

tube capper series4 - integrated machine for top sealing and screw-on capping for laminated and plastic tubes.

the 6 mandrel turret of series 4 capping machine is indexed by a mechanical indexer.

functions

• tube loading on the mandrel from infeed conveyor al.
• top sealing
• screw-on capping
• screw-on cap tightening
• tube unloading from mandrel on the outfeed conveyor

specifications:

• speed for different cap types : upto 60 tubes per minute
• fez / stand-up / long nozzle tube diameter : dia.12.7 mm to 35 mm tube length with cap : 80 mm to 240 mm
• cap height : 10 mm to 45 mm
• electrical connection : 3 x 415 volts ac x 50 hz, 4.5kw
• pneumatic connection : 6 to 8 bar. Dust, water and oil free
• machine dimension : length 4.6 m / depth 3 m / height 2.2 m
• standard color : combination of ral 9016 white and blue
• layout : tube flow from right to left (r2l)

options:

• top sealing attachment
• outfeed conveyor
• infeed conveyor
• machine layout from left to right (l2r)
• remote teleservice