The Recreus Lab

Kotharia, Rajkot, Gujarat

The Shredder Cuts Plastic Item Into Small Flakes Readdy To Be Turned Into New Things By The Other Machines.

• 7.5HP Three-phase Motor
• 20 RPM Gear Box
• Operation: Automatic
• EN8 Blades and Double Shaft Gear Box
• Output Capacity: 35kg Per Hour
• Master Control Panel (Customisable as per the country)
• Phase Synchronizer and Over Voltage Protection as per CE Standard

The Shredder Cuts Plastic Items Into Small Flakes Ready To Be Turned Into New Things By The Other Machines.

The Shredder cuts plastic items into small flakes ready to be turned into new things by the other machines.

• 5HP Three-phase Motor
• 20 RPM Gear Box
• Operation: Automatic
• EN8 Blades and Double Shaft Gear Box
• Output Capacity: 25kg Per Hour
• Master Control Panel (Customisable as per the country)
• Phase Synchronizer and Over Voltage Protection as per CE Standard.

DESIGN PARAMETERS WITH STANDARD SUPPLY:

1) 790 mm / 30 D / 3 HP Smooth Screw extruder HDPE/PP/LDPE/PS/PET: 1 nos.

2) Process Control Panel synchronized by one master control: 1 nos.

SPECIFIC DATA

1) Material to be processed: Recycled HDPE/PP/LDPE/PS Grinded Scrap

2) Size to be manufactured: Up to 4ft Length

3) Screw RPM: 70 / Max.

4) Screw size: L- 790 mm, OD 30 mm

5) Barrel Size: L- 578 mm, OD- 40 mm, ID- 30 mm

6) Max. Extrusion Output: Max. 15-20 Kg/Hr. ( Depending on the material)

7) Advanced extrusion control with optimized workflow to fill moulds

8) Total Connected Load: 8* kW (Approx.)

MAIN EXTRUDER

1) Barrel Type : Smooth Feed Barrier type high speed design

2) Screw Barrel Material : EN 41B Nitro alloy steel duly gas nitride

3) Gear Reducer : Helical Gearbox with heavy duty thrust bearing

4) Main Motor: AC Motor 3 HP With Frequency Drive

5) Barrel Heating Zones: 3 Heating Zones (Ceramic Band Heater with Energy Saving)

6) Barrel Heating Loads: 4 kW.

7) Hopper Loader: Advance Inlet Hopper System with safety cage.

8) Structure: MS fabricated heavyduty structure made from angles, channels and Covered with sheet

DESIGN PARAMETERS WITH STANDARD SUPPLY:

1) Frame & body made from Mild steel & Powder coated

2) 20 HP Three phase motor

3) Auto Forward Reverse available

4) Output Capacity: 900-1100 kg/hour (Depending upon material)

5) Screen Size: 10mm (Customized as per the output size needed)

6) Suitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminum cans & glass bottles.

SPECIFIC DATA

1) Shredder Box Made Of High Grade Mild Steel. 2) Upgraded Step Rotor System 3) Casting Parts: Pedestal, Loadwheel & Pulley 4) Hardox EN Steel grade Blades: 2 fix, 6 rotating 5) Size of crushing chamber: 650x650 mm 6) Heavy Duty Heavy C-Channel Structure 7) Voltage: 415, 3 Phase (Customize to 220/380/440 V as per specific input) 8) Main Motor: AC Motor 20 HP (Upgraded till 40 HP as per the input raw material size & to archive higher grinding capacity till 800kg/hr) 9) Hopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design 10) Additional Feature: Safety hopper and Coupling cover. 11) Standard Electric paneling and wiring.

PROCESS CONTROL PANEL

1) MCB: Reputed make MCB in line

2) Motor Protection circuit board

3) Other Electrical Outfits: Contactors, Synchronization card, & standard cord wiring with PVC conduct channel framing.

4) Phase Synchronizer and Over Voltage Protection as per CE Standard.

1. Extruder Base:

The base us fabricated out of mild steel plates, Channels, The Top of the base is machined to mount hopper block and barrel support bracket. The AC induction motor and Helical Gearbox are accommodated on the base

2. Screw & Barrel:

The screw and barrel are made from special alloy steel. Barrel and screw are nitride hardened, fine polished and chrome plated. The function of the screw is to carry the material from hopper to die with homogeneous melt. For precise control of temperature, the barrel is divided in to equivalent zones. Thermocouples fitted on the barrel and Pyrometers on control panel are for monitoring and controlling of the temperatures in each zone. Die zone is mounted on die head for precise control of temperature of die head. Water-cooling jacket is provided in hopper block. Water circulation in the jacket is necessary, for the safety of thrust bearings.

3. In built Thrust housing helical gear box:

It is constructed robustly from cast iron to hold the barrel horizontal. Barrel is fitted with heavy flange with high-tension bolt. It is having six bearings. One additional bearing is to withstand thrust pressure during extrusion. Seals are provided for restricting the entry of raw material in the gear box bearing housing. All Bearings are standard Make.

4. Main Drive:

Ac motor with heavy-duty gearbox connected through housing and sturdy coupling.

DESIGN PARAMETERS WITH STANDARD SUPPLY:

1) Frame & body MS Powder coated, Double shaft

2) 7.5 HP Three phase motor

3) Auto Forward Reverse available

4) Output Capacity: 250-300 kg/hour (Depending upon material)

5) Screen Size: 10mm (Customized as per the output size needed)

6) Suitable for every types of plastic like: PET, LDPE, PVC, HDPE, PP, DS, EDS, ABS etc. It is also suitable for aluminum cans & glass bottles.

SPECIFIC DATA

1) Shredder Box Made Of High Grade Mild Steel. 2) Step Rotor System 3) Casting Parts: Pedestal, Loadwheel & Pulley 4) Hardox EN Steel grade Blades: 2 fix, 3 rotating 5) Size of crushing chamber: 400x400 mm 6) Heavy Duty Heavy C-Channel Structure 7) Voltage: 415, 3 Phase (Customize to 220/380/440 V as per specific input) 8) Main Motor: AC Motor 7.5 HP (Upgraded to 10 HP as per the input raw material) 9) Hopper Loader: Jacketed M.S. Fabricated Hopper with sound proof design 10) Additional Feature: Safety hopper and Coupling cover. 11) Standard Electric paneling and wiring.

PROCESS CONTROL PANEL

1) MCB: Reputed make MCB in line

2) Motor Protection circuit board

3) Other Electrical Outfits: Contactors, Synchronization card, & standard cord wiring with PVC conduct channel framing.

4) Phase Synchronizer and Over Voltage Protection as per CE Standard

This machine is developed for plastcizing and recycling of LLDPE, LDPE, HM, HDPE, PP, PVC, NYLON, POLYESTER And other type of film, tape, monofilament, fabric & production waste.

DESIGN PARAMETERS WITH STANDARD SUPPLY:

1) Frame & body MS Powder coated

2) Motor: 15 H.P, 1440 RPM, Flange (ABB, Crompton, Impel Make)

3) JUMPER 4 NOS, A-TYPE, SMALL

4) Suitable for: HM/LDPE/HDPE/PP & PVC Film.

5) Production: HM -30 Kg/hr LDPE 55 Kg/hr

HDPE 40 to 45 Kgs/hr PP 25 to 30 Kg/hr.

SPECIFIC DATA

1) Drum Specifications: 18 " ID, 8 mm thickness, M.S. Fabricated & Inner 2.5mm Stainless Steel Coated

2) Bearings: Ball Bearings 6310 & 6312.

3) Pulley & V-Belt: 2 Nos. Taper Lock Pulleys (7 x 2), 2 Nos. C-Type V-Belts.

4) Blades: 4 Rotatory (D2KNL) + 4 Fixed (WPS).

5) JUMPER 4 NOS, A-TYPE, SMALL 11 Z 3 NOS, M.S-WCB

6) Panel Board: Wall Type.

7) Water Requirement: Minimal.

8) Dimensions & Weight: 5 FT (L) x 2.6 FT (B) x 4 FT (H), Net Weight 700 KG.

PROCESS CONTROL PANEL

1) Electrical Panel: All Custom made as per your Countries Electrical Input

2) Voltage: 220V/380V/430V/460V & 3Phase / 1Phase options available

3) MCB: Reputed make MCB in line (Schneider or Siemens) with every heating zone supply

4) Other Electrical Outfits: Amp. Meter, Contactors, Synchronization card, standard cord wiring with PVC conduct channel framing.

1. Extruder Base:

The base us fabricated out of mild steel plates, Channels, The Top of the base

is machined to mount hopper block and barrel support bracket. The AC

induction motor and Helical Gearbox are accommodated on the base

2. Screw & Barrel:

The screw and barrel are made from special alloy steel. Barrel and screw are

nitride hardened, fine polished and chrome plated. The function of the screw

is to carry the material from hopper to die with homogeneous melt. For

precise control of temperature, the barrel is divided in to equivalent zones.

Thermocouples fitted on the barrel and Pyrometers on control panel are for

monitoring and controlling of the temperatures in each zone. Die zone is

mounted on die head for precise control of temperature of die head. Watercooling

jacket is provided in hopper block. Water circulation in the jacket is

necessary, for the safety of thrust bearings.

3. In built Thrust housing helical gear box:

It is constructed robustly from cast iron to hold the barrel horizontal. Barrel is

fitted with heavy flange with high-tension bolt. It is having six bearings. One

additional bearing is to withstand thrust pressure during extrusion. Seals are

provided for restricting the entry of raw material in the gear box bearing

housing. All Bearings are standard Make.

4. Main Drive:

Ac motor with heavy-duty gearbox connected through V belt and sturdy

coupling.

5. Control Panel:

Construction of panel is in M.S. crc sheet. Panel is powder coated. All

switchgears are of standard make voltmeter with voltage selector switch for

incoming voltage. Temperature controllers with thermocouple, ammeter for

each Zone.

1. Extruder Base:

The base us fabricated out of mild steel plates, Channels, The Top of the base

is machined to mount hopper block and barrel support bracket. The AC

induction motor and Helical Gearbox are accommodated on the base

2. Screw & Barrel:

The screw and barrel are made from special alloy steel. Barrel and screw are

nitride hardened, fine polished and chrome plated. The function of the screw

is to carry the material from hopper to die with homogeneous melt. For

precise control of temperature, the barrel is divided in to equivalent zones.

Thermocouples fitted on the barrel and Pyrometers on control panel are for

monitoring and controlling of the temperatures in each zone. Die zone is

mounted on die head for precise control of temperature of die head. Watercooling

jacket is provided in hopper block. Water circulation in the jacket is

necessary, for the safety of thrust bearings.

3. In built Thrust housing helical gear box:

It is constructed robustly from cast iron to hold the barrel horizontal. Barrel is

fitted with heavy flange with high-tension bolt. It is having six bearings. One

additional bearing is to withstand thrust pressure during extrusion. Seals are

provided for restricting the entry of raw material in the gear box bearing

housing. All Bearings are standard Make.

4. Main Drive:

Ac motor with heavy-duty gearbox connected through housing and sturdy

coupling.