Varun Electrodes Pvt. Ltd. - Electrodes

Classified under AWS A5.1 as E6013 for mild steel welding. Designed for AC and DC (both polarity) power sources. Produces a soft, stable arc with low spatter and minimal electrode sticking. Offers easy arc striking and re-striking with excellent operator appeal. Suitable for flat, vertical, overhead, and horizontal welding positions. Features fast-freezing slag with smooth, easy removal and a clean bead finish. Ideal for welding thin sheets, pipes, tanks, auto bodies, and light structural components. Provides moderate penetration and good weld quality on low carbon steels. Delivers a tensile strength of approximately 60, 000 psi. Available in diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Packaged in moisture-resistant boxes for extended shelf life and consistent performance.

Classified as AWS A5.4 E312-16 for stainless steel and dissimilar metal welding. Contains approximately 2932% chromium and 810% nickel for superior strength and corrosion resistance. Suitable for welding dissimilar metals including stainless to mild steel, high manganese steel, and tool steels. Offers high tensile strength weld deposits with excellent metallurgical bonding. Provides smooth arc operation with low spatter and easy slag removal. Delivers outstanding crack resistance, even under severe thermal stress or during multi-pass welding. Operates on AC or DC+ (electrode positive) current. Suitable for flat, horizontal, vertical, and overhead welding positions. Recommended for buffer layers before hardfacing and for maintenance welding in mining, construction, and repair workshops. Available in standard diameters like 2.5 mm, 3.15 mm, and 4.0 mm. Packaged in moisture-resistant containers to preserve weld integrity and prevent hydrogen pickup

Description : Stainless steel electrode, which deposits weld, metals 23 Cr.13 Ni. 2.5 Mo. It has very good oxidation resistance up to temp. Of 1100C. Ideal for welding 18-8 Mo. type steels to mild steels, clad side of 18-8 clad, steels, overlays and buffer layers Suitable for welding turbine runners made of ferritic chromium stainless steels etcApplications : Electrode is Idead for welding 18-8 Mo type steels to mild steels Clad side of 18-8 clad steels, overlays and buffer layers etc.

Description : An all position rutile type electrode giving 25% Cr.12% Ni.Cb. stabilized deposit. The weld metal has high tensile strength and high creep resistance up to 1100C. The electrode has excellent resistance to intergranular corrosion. The electrode is used for welding similar steels, straight chrome steels, dissimilar metal joining between Mild Steel and low alloy steels to stainless steels, overlays and buffer applications etc.Applications : The electode is used for weilding similar steels, straight chrome steels, dissimilar metal joining between MS and Low Alloy Steels to statingless steels, Overlays and buffer applicatins etc.

STALOY-2DAWS/A5.4 : E 309-16IS :5206-83 : E 23.12 R 16 A rutile coated electrode giving 25% Cr.12 Ni. deposit having excellent resistance to corrosion and oxidation up to 1100C. The electrode gives excellent radiographic quality weld. Besides similar stainless steels, it is extensively used in dissimilar metal joining between mild steel and Low Alloy Steel and stainless steel, overlaying and buffering applications, welding straight chromium steel etc.ApplicationsIt is extensively used in dissimilar metal joining between Ms and Low alloy steel and stainless steel, overlaying and buffering applications, welding straight chromium steel etc.Approved byResearch Designs & Standards Organization.(RDSO)

Material: Stainless steel core (grades commonly include SS308L, SS316L, SS309L, SS347)
Diameter Range: 2.5 mm, 3.15 mm, 4.0 mm, 5.0 mm
Length Range: 300 mm to 450 mm
Coating Type: Rutile or basic low-hydrogen flux coating
Color: Silver-gray with coated surface
Welding Process: Shielded Metal Arc Welding (SMAW/MMAW)
Polarity: AC or DC (DC+ preferred for best arc stability)
Weld Properties: Corrosion-resistant, heat-resistant, low spatter, smooth bead finish
Deposition: Low carbon content for crack resistance and minimal carbide precipitation
Applications: Welding of stainless steel tanks, pipes, structural components, pressure vessels
Usage Industries: Food processing, marine, pharmaceutical, petrochemical, construction
Shielding Gas: Not required (self-shielded with flux)
Storage: Must be kept dry in moisture-proof packaging

Material: Solid stainless steel core (typically SS308, SS316, or SS309 grade)
Diameter: 10 mm
Length: Commonly 350 mm to 450 mm
Coating Type: Basic or rutile flux coating
Color: Metallic silver core with coated exterior
Welding Process: Shielded Metal Arc Welding (SMAW / MMAW)
Polarity: AC/DC (DC+ preferred for stable arc)
Deposition Rate: High metal deposition, suitable for thick sections
Weld Characteristics: Smooth bead, low spatter, excellent corrosion and heat resistance
Applications: Structural welding of thick stainless steel sections, pressure vessels, heavy fabrication, marine and chemical industry components
Shielding Gas: Not required (self-shielding via flux)
Usage Environment: Industrial and high-load applications
Storage: Keep dry to avoid moisture absorption by flux

Material: Stainless steel core (commonly SS304L, SS308L, SS316L, or SS309L grades)
Length: 350 mm
Diameter Range: Typically available in 2.5 mm, 3.15 mm, 4.0 mm, or 5.0 mm
Coating Type: Rutile or basic low-hydrogen flux coating
Color: Silver-gray with flux-coated surface
Welding Process: Manual Arc Welding (MMAW/SMAW)
Polarity: AC or DC (usually DC+ recommended)
Deposition Quality: Smooth bead, low spatter, corrosion and crack-resistant
Application: Welding stainless steel pipes, tanks, sheets, structures, and fabrication components
Usage Industries: Food processing, chemical plants, pharmaceutical equipment, marine and construction
Shielding Gas: Not required (self-shielded via flux)
Storage: Keep dry in moisture-free environment

Material: Solid stainless steel rod (commonly SS304, SS308, SS316, or SS309 grades)
Diameter Range: Typically from 1.6mm to 6.0mm
Length: Standard lengths range from 350mm to 1000mm
Type: Bare or flux-coated (depending on welding method)
Color: Metallic silver (natural stainless steel finish)
Welding Process: Suitable for GTAW (TIG), GMAW (MIG with solid wire form), or SMAW (with flux coating)
Polarity: Depends on process usually DC+ for TIG and MIG applications
Application: Used for welding stainless steel components in fabrication, pipelines, tanks, structural work
Weld Deposit: Corrosion-resistant, crack-resistant, smooth bead appearance
Shielding Gas (for TIG/MIG): Argon or argon-CO mix (not required for flux-coated rods)
Usage: Industrial fabrication, automotive, food-grade equipment, chemical tanks

Material: Stainless steel core with flux coating
Diameter: 10mm
Length: Typically 350mm to 450mm
Color: Silver (electrode core appearance and weld finish)
Welding Process: SMAW (Shielded Metal Arc Welding)
Polarity: Compatible with AC and DC (usually DC+ preferred)
Compatible Base Metals: Stainless steel plates, pipes, sheets (grades like SS304, SS316)
Flux Coating Type: Rutile or basic (low hydrogen) for stainless applications
Deposition: Smooth, low-spatter, corrosion-resistant weld bead
Application: Heavy-duty structural stainless steel welding, industrial fabrication, pipelines
Current Range: Requires high current (e.g., 300A500A depending on electrode length and base metal)
Usage Environment: Industrial, construction, shipbuilding, pressure vessels

Material Composition: Special alloy-coated electrodes designed for cast iron (core may contain nickel, iron, and silver-colored finish)
Base Metal Compatibility: Grey cast iron, malleable cast iron, alloyed cast iron
Coating Type: Rutile or basic flux coating
Color: Silver (appearance of rod surface or arc residue)
Rod Diameter: Common sizes include 2.5mm, 3.15mm, and 4.0mm
Length: Typically 350mm or 450mm
Welding Current: AC/DC compatible
Application Method: Manual Metal Arc Welding (MMAW/SMAW)
Polarity: Generally DC+ recommended
Usage: For repairing and joining cast iron components like machine bodies, engine blocks, pump housings, and gearboxes
Deposition: Low spatter, smooth bead, crack-resistant

Available in various grades including E6013, E7018, E7014, E11018-M, and hardfacing and cast iron variants. Suitable for welding mild steel, low alloy steel, stainless steel, cast iron, and hard-facing surfaces. Provides stable arc performance with low spatter and easy slag removal. Delivers high-strength, crack-resistant welds with smooth bead appearance. Compatible with both AC and DC power sources depending on the electrode type. Supports all-position welding for many grades, including flat, vertical, overhead, and horizontal. Offers excellent arc re-striking and low hydrogen content in low-hydrogen variants. Available in diameters like 2.5 mm, 3.15 mm, 4.0 mm, and 5.0 mm. Supplied in moisture-resistant packaging to ensure shelf life and welding integrity. Complies with international standards such as AWS A5.1, A5.4, A5.5, and A5.15 based on grade.

Length of electrode is 400 mm for extended welding performance and reduced changeover. Designed for welding grey cast iron, malleable iron, and alloyed castings. Produces machinable weld deposits suitable for drilling, tapping, and grinding. Operates with both AC and DC (electrode positive) power sources. Offers smooth, stable arc with low spatter and minimal porosity. Ideal for cold welding or with light preheat depending on section thickness. Provides excellent crack resistance and metallurgical bonding. Recommended for maintenance of engine blocks, gearboxes, machinery bases, pump bodies, and casting defects. Supports flat and horizontal welding positions. Supplied in moisture-resistant packaging to ensure low hydrogen content and optimal storage life

Formulated for welding nickel and nickel-based alloys such as Inconel, Monel, Hastelloy, and dissimilar combinations like nickel to stainless steel or carbon steel. Provides excellent resistance to corrosion, heat, and oxidation even in aggressive chemical or high-temperature environments. Delivers smooth arc characteristics, minimal spatter, and clean weld bead appearance. Suitable for critical applications including pressure vessels, heat exchangers, piping, valves, and pumps. Offers high ductility, tensile strength, and metallurgical stability in welded joints. Operates with DC+ (electrode positive) for optimal arc performance. Supports welding in flat, horizontal, vertical, and overhead positions depending on electrode grade. Produces crack-resistant, porosity-free weld deposits with superior fusion. Available in standard diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Supplied in moisture-resistant, vacuum-sealed packaging for long shelf life and hydrogen control. Complies with international classifications such as AWS A5.11 (e.g., ENiCrFe-3, ENiCu-7, ENiCrMo-3) based on specific application

Formulated for welding and repair of structural steel parts exposed to molten zinc in galvanizing tanks. Provides excellent resistance to corrosion, zinc attack, and high operating temperatures. Special alloy composition ensures durability and dimensional stability in thermal cycling. Suitable for welding mild steel, low alloy steel, and specific cast components used in galvanizing operations. Produces a stable arc with low spatter and smooth bead finish. Operates with DC+ current, and in some cases, AC depending on electrode grade. Delivers crack-resistant weld deposits that maintain integrity in aggressive environments. Recommended for applications such as kettle support frames, jigs, fixtures, suspension structures, and bath lining repairs. Available in standard diameters such as 3.15 mm and 4.0 mm. Supplied in moisture-resistant packaging to preserve performance during storage.

Formulated specifically for welding grey cast iron with high crack resistance. Produces smooth, machinable welds suitable for drilling, tapping, and shaping. Operates with both AC and DC (electrode positive) power sources. Suitable for cold and low-heat input welding to avoid thermal distortion. Delivers a stable arc with low spatter and minimal porosity. Recommended for repairing broken castings, engine blocks, gear housings, pump casings, and other grey iron parts. Offers excellent slag detachability and clean weld bead finish. Supports flat and horizontal welding positions. Available in standard diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Supplied in moisture-resistant packaging to ensure shelf life and performance consistency.

Description : A medium heavy basic coated low hydrogen type hard facing electrode producing 14% Mn. weld metal. Suitable for hard facing on austenitic manganese steel parts. Excellent resistant to wear and impact deposit work hardening in service. Weld Metal Hardness : 200 -250 BHN Work Hardens Up to (under impact) : 500 BHNApplications : Manganese Steel Casting Of All Types, Pressure Jaws, Hammers, Mineral Grinders, Mantles, Bucket Teeth, Rail Crossing etc.

Description : A Graphite based hard facing electrode with pleasing operating characteristics on AC& DC. Weld metal has excellent resistance to severe abrasion with moderate impact. Recommendations: To get optimum results re-dry electrodes at 350C for one hour. Use short arc and lower currants of the recommended range.Weld Metal Hardness : 500-600 BHNApplications : Excavator Teeth, Oil Expeller Worams, Cement Dies Rings, Plough Shares, Muller Tyres, Cames, Cranes Wheels, Crushing Hammers, Shear Blades etc.

Formulated to produce wear-resistant weld deposits with hardness typically ranging from 45 to 65 HRC depending on the grade. Available in low-hydrogen, rutile, or basic coated variants to match different applications. Suitable for single-layer or multi-layer build-up on carbon steel and low alloy steel components. Operates on AC and DC (electrode positive) power sources. Produces stable arc, minimal spatter, and easy slag removal. Designed for flat and horizontal welding positions. Delivers crack-resistant and long-lasting hard surfacing with strong metallurgical bonding. Recommended for equipment like crusher parts, excavator buckets, ploughshares, mixer blades, and mill hammers. Some grades are grindable, while others are non-machinable and require surface finishing by grinding. Available in common diameters such as 3.15 mm, 4.0 mm, and 5.0 mm. Supplied in moisture-resistant packaging to maintain quality and performance

Formulated to produce extremely hard weld deposits with typical hardness ranging from 58 to 65 HRC. Provides excellent resistance to abrasive wear with limited resistance to impact. Operates with both AC and DC power sources, typically in flat and horizontal positions. Suitable for single or multi-layer build-ups on carbon steel and low alloy steel components. Delivers stable arc characteristics, low spatter, and self-releasing slag for smooth finishing. Not recommended for machining; grinding is the preferred finishing method. Ideal for hardfacing parts such as mixer blades, crusher hammers, screw conveyors, dredge components, and sinter plant equipment. Available in diameters like 3.15 mm, 4.0 mm, and 5.0 mm. Supplied in moisture-resistant packaging to preserve electrode integrity and ensure consistent weld quality.

Developed for depositing high-hardness weld metal to resist abrasion and mild to moderate impact. Provides a hard, crack-resistant weld layer with excellent metallurgical bonding. Typical hardness ranges from 55 to 60 HRC after proper cooling. Operates with both AC and DC (electrode positive) power sources. Suitable for single and multi-layer build-up on carbon steel and low alloy steel substrates. Produces a stable arc, minimal spatter, and self-releasing slag for a smooth finish. Recommended for components such as crusher jaws, excavator buckets, ploughshares, conveyor screws, and other high-wear parts. Available in standard diameters such as 3.15 mm, 4.0 mm, and 5.0 mm. Designed for flat and horizontal welding positions. Supplied in moisture-resistant packaging to preserve welding characteristics and prevent moisture absorption

Classified under AWS A5.1 as E7018-1 for high-strength carbon steel welding with added hard facing properties. Low hydrogen coating ensures excellent resistance to hydrogen-induced cracking in critical applications. Provides tensile strength of at least 70, 000 psi with good impact toughness at low temperatures. Offers increased surface hardness after welding, suitable for mild wear and abrasion resistance. Operates on DC+ (electrode positive) and also supports AC current. Suitable for flat, horizontal, and vertical-up welding positions. Delivers a smooth arc, low spatter, and easy slag removal. Recommended for maintenance and repair welding of buckets, blades, shafts, gears, and steel components exposed to friction and mechanical wear. Available in standard diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Packaged in moisture-resistant containers to preserve low hydrogen integrity and performance.

Classified under AWS A5.5 as E11018-M, with a minimum tensile strength of 110, 000 psi. Formulated for welding high-strength carbon and low alloy steels such as ASTM A514, A517, and similar quenched and tempered grades. Operates with DC+ (electrode positive) current only. Low hydrogen coating ensures superior resistance to hydrogen-induced cracking in critical joints. Offers excellent arc control, smooth bead appearance, and minimal spatter. Provides high impact toughness, often tested at 51C (60F) or lower. Suitable for flat, horizontal, vertical, and overhead welding positions. Recommended for use in demanding applications such as military vehicles, cranes, pressure vessels, and high-rise steel structures. Available in standard diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Supplied in moisture-resistant packaging or hermetically sealed containers to maintain low hydrogen content and performance integrity.

Classified under AWS A5.5 as E8018 for welding high-strength carbon and low-alloy steels. Provides a minimum tensile strength of 80, 000 psi with excellent ductility and impact toughness. Operates with DC+ (electrode positive) current only. Low hydrogen coating reduces the risk of hydrogen-induced cracking in high-stress joints. Delivers smooth, stable arc with low spatter and excellent bead appearance. Suitable for all-position welding, especially vertical and overhead. Offers high deposition efficiency with easy slag removal and minimal porosity. Recommended for structural steel, pipelines, shipbuilding, pressure vessels, and off-shore platforms. Available in standard diameters like 2.5 mm, 3.15 mm, 4.0 mm, and 5.0 mm. Supplied in moisture-resistant packaging to preserve low hydrogen characteristics and performance stability.

Designed for welding stainless steel grades such as 304, 308, 309, 316, and similar alloys. Offers excellent corrosion and oxidation resistance, even in aggressive environments. Delivers smooth, stable arc with minimal spatter and easy slag removal. Operates on both AC and DC (electrode positive) power sources. Suitable for all-position welding depending on the electrode grade. Provides crack-resistant welds with strong metallurgical bonding and clean bead appearance. Commonly used for tanks, pipelines, food-grade equipment, pressure vessels, and chemical plant fabrications. Available in standard diameters like 2.5 mm, 3.15 mm, and 4.0 mm. Meets AWS A5.4 classifications such as E308L-16, E309L-16, or E316L-16 depending on alloy type. Packaged in moisture-resistant boxes to maintain electrode integrity and arc performance.

Suitable for welding grey cast iron, malleable iron, and alloyed cast iron components. Formulated with a special flux coating for stable arc, low spatter, and minimal porosity. Offers excellent resistance to cracking caused by thermal stress or repeated heating and cooling cycles. Produces machinable weld deposits that allow grinding, drilling, and machining after welding. Operates with AC or DC (electrode positive) power sources. Ideal for cold welding or low heat input applications to avoid distortion and cracking. Commonly available in diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Recommended for engine blocks, pump casings, foundry defects, broken cast parts, and worn castings. Supports welding in flat, horizontal, and vertical positions. Complies with international standards such as AWS A5.15 (ENiFe-CI or ENi-CI depending on grade).

Prima E7014 Welding Electrodes are iron powdercoated, low-hydrogen electrodes designed for high-deposition welding on mild and low-alloy steels. Known for their smooth arc, easy slag removal, and high weld metal recovery, these electrodes are ideal for structural fabrication, heavy equipment repair, and general-purpose welding in all positions except vertical-up. They offer excellent mechanical properties and productivity, especially in flat and horizontal welding

Designed for cold and low-heat input welding of cast iron components. Coated with a special flux for smooth arc stability and reduced spatter. Offers high resistance to cracking and thermal stress during and after welding. Produces strong, machinable weld deposits ideal for grinding and shaping. Suitable for welding engine blocks, gear housings, pump casings, machinery frames, and castings. Operates on both AC and DC power sources depending on application. Available in common diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Delivers excellent fusion with minimal base metal dilution. Ideal for flat, horizontal, and vertical positions. Complies with standard classifications such as AWS A5.15 (e.g., ENi-CI or ENiFe-CI depending on variant).

Mild Steel Prima Welding Electrodes are high-quality rutile-coated electrodes engineered for smooth arc performance and reliable welds on low carbon steel. These general-purpose electrodes are ideal for fabrication, repair, and maintenance work across construction, automotive, and industrial sectors. Easy to use with both AC and DC power sources, Prima electrodes ensure stable arc ignition, low spatter, and smooth weld bead appearance in all welding positions.

Classified under AWS A5.1 E6013 for mild steel welding. Specially formulated with a rutile coating for easy arc control and smooth operation. Provides soft, stable arc with minimal spatter and excellent restrike capability. Operates on both AC and DC power sources. Offers low penetration, making it ideal for thin sheet welding and light structures. Fast-freezing slag ensures easy removal and a clean weld bead profile. Suitable for all welding positions including flat, vertical, overhead, and horizontal. Delivers tensile strength of approximately 60, 000 psi with good ductility. Available in common diameters such as 2.5 mm, 3.15 mm, and 4.0 mm. Packaged in moisture-resistant boxes to ensure stable performance and long shelf life. Ideal for applications in fabrication shops, automotive repair, shipbuilding, railways, and general maintenance.

Prima Mild Steel Welding Rods are general-purpose electrodes designed for high-quality welding of low carbon (mild) steels. Ideal for fabrication, repair, and maintenance work, these rods offer excellent arc stability, easy slag removal, and smooth weld bead appearance. Suitable for a wide range of applications including structural welding, pipelines, automotive repairs, and general steel fabrication, Prima rods deliver strong, ductile welds with minimal spatter

E6012 Welding Electrodes are general-purpose mild steel electrodes designed for applications requiring a smooth, stable arc and a flat weld profile. They offer excellent bridging capabilities for poor fit-ups and are especially effective in horizontal and vertical down welding positions. With fast-freezing slag and good penetration, E6012 electrodes are ideal for sheet metal fabrication, automotive repairs, light structural welding, and maintenance work

Classified under AWS A5.1 as E7018-1 for applications requiring high notch toughness at subzero temperatures. Designed for welding carbon steel and low-alloy steels in critical load-bearing structures. Provides high impact resistance, typically tested at 46C (50F) and below. Operates with both AC and DC (electrode positive) power sources. Delivers smooth arc start, low spatter, and minimal electrode sticking. Iron powder coating offers high deposition rates and improved weld metal recovery. Suitable for all-position welding including vertical-up. Produces strong, ductile welds with tensile strength exceeding 70, 000 psi. Available in diameters such as 2.5 mm, 3.15 mm, 4.0 mm, and 5.0 mm. Supplied in vacuum-sealed or moisture-resistant packaging to preserve low hydrogen content