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VEL INNOVATIVE TECHNOLOGIES PRIVATE LIMITED

VEL INNOVATIVE TECHNOLOGIES PRIVATE LIMITED
location Mumbai, Maharashtra

gstGST : 27AAFCV2943K1ZZ 5.0/5
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Our Product / Services

  1. Induction Hardening Services 15 Services available
  2. Induction Bearing Extractor 4 Products available
  3. AIR Pollution Control Equipment 4 Products available
  4. Induction Heaters For Specialized Applications 3 Products available
  5. Induction Melting Furnace 2 Products available
  6. Water Spray Systems 2 Products available
  7. Induction Heater For Pre & Post Weld Heat Treatment 2 Products / Services available
  8. Induction Bearing Heater 1 Products available
  9. Induction Hardening Machine 1 Products available
  10. Induction Brazing Machine 1 Products available
  11. Induction Forging Machine 1 Products available
  12. Induction Brazing Services 1 Services available
  13. Induction Stress Relieving Services 1 Services available
  14. Induction Shrink Fitting Services 1 Services available

Induction Hardening Machine

We offer a complete product range of Induction Hardening System

Induction Hardening System

Induction Hardening System
  • Min. Order (MOQ) 1 Piece
  • Country of Origin India
  • Inverter IGBT based Inverter
  • Converter Thyristor based Full bridge Rectifier
  • Incoming Voltage 415 V, 3phase, 50 Hz, 4 wire
  • Output Power 100 amps, 200 amps, 400 amps, & 800 amps
  • Output Frequency 1-100 kHz (as per job requirement)
  • Output Voltage 0 – 400 V
  • Body Material Mild Steel

The VEL HardTech series represents cutting-edge induction hardening, annealing, and tempering systems tailored to meet the evolving needs of the heat treatment industry. 

We offer complete turnkey solutions that include an advanced Induction Power Source, CNC/PLC control automation, high-frequency transformer, and custom-designed coils tailored for specific jobs. Our solutions also feature job-specific scanning (horizontal or vertical), single-shot fixtures, and rotary or indexing tables. They seamlessly integrate with semi or fully automated job loading and unloading facilities, ensuring that the system fulfils your hardening requirements effectively.

Features:

  • Manual and automated program settings with multiple pre-programmed recipes.
  • Intuitive touch panel interface with comprehensive process monitoring features.
  • Quick connect coil system facilitates easy replacement of induction coils.
  • Efficient load/unload and part centering system for manual or automated operations.
  • Designed for in-line integration, ensuring short lead times and seamless workflow.
  • Reliable mechanical solutions ensure high system availability and productivity.
  • Precise process control leads to excellent results and increased productivity.
  • Energy-efficient power supply unit (>95% efficiency) reduces energy costs.
  • Flexible design accommodates a wide range of part sizes for versatility.
  • Modular unit for easy servicing and maintenance, minimizing downtime.

Technical specification:

The Induction Hardening System (VEL/IH Series) is specially designed for Induction Hardening of components on turnkey basis complete with > Induction Power Source > CNC/PLC based servo motor driven Vertical/Horizontal Scanner > Water circulating & Cooling system and Quenching system > Semi-Automated/ Fully Automated job loading/unloading facility (optional)

 

Additional Information

TYPE VEL/IH50 VEL/IH100 VEL/IH200 VEL/IH400
Inverter IGBT based Inverter
Converter Thyristor based Full bridge Rectifier
Incoming Voltage 415 V, 3phase, 50 Hz, 4 wire
Input Feeder Rating 100 amps 200 amps 400 amps 800 amps
Output Power 50 kW 100 kW 200 kW 400 kW
Output Frequency 1-100 kHz (as per job requirement)
Output Voltage 0 – 400 V 0 – 400 V 0 – 400 V 0 – 400 V
Max. Output Current 1000A max 2000A max 4000A max 8000A max

Accessories

Accessories Description & Features
Job Handling Fixture
  • Vertical Scanner:
  • CNC/PLC based servo motor driven Horizontal Scanner of 20mm to 2000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm.
  •  Horizontal Scanner:
  • CNC/PLC based servo motor driven Vertical/Horizontal Scanner of 5mm to 6000mm length to provide precision control of scan speed 0-100mm/sec & position with job rotation facility with varying rotation speed of 0-300rpm.
  • Single Shot Fixture : With or without job rotation
  • Indexing / Rotary Table: 2-4stations for higher production rate with/without job rotation
  • Rotary Scanners: For jobs such as pulley, slew rings, rope drum etc.
Cooling System
  • Refrigerant Chiller Unit
  • Cooling Tower with plate - type heat exchanger
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