Yadav Pharma Machinery (India)

Bawana, Delhi

Ideal solution to the pharmaceutical industry for the production of oral liquids. The process consists of Sugar syrup preparation. Ingredient Mixing and Storage with product distribution piping. Range of plant covers from 50 L to 3000 L with various options in top and bottom entry agitators for mixing and homogenizing of syrup & suspensions. Product contact parts are S.S.304 / 316 with option of jacketed vessels and heating system suitable for steam as well as electrical.


Yadav Pharma Machinery (India) Liquid Manufacturing Plant Consist the Following equipments and accessories :

• Sugar Syrup Vessel
• Filter Press
• Manufacturing Vessel
• Transfer Pump
• Storage Vessel
• Transfer Pump
• Piping To Connect All Above Equipments
• Working Platform
• Control Pump
• This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .
• The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump.
• The product during emulsion formation is re-circulated through In-Line Homogenizer or Liquid Transfer Pump.( Optional Facility )
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• The entire Plant can be operated by centralized operating panel by one operator.
• The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.

Salient Features of Liquid Syrup Manufacturing Plant :

• The Plant is designed to be operated only by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier ( as per customer choice ) provided on demand. ( Optional )
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
• The entire plant is equipped with CIP & SIP connections, so that customer can use this facility, if have CIP & SIP equipment.
• All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
• A micro processor based automatic operating plant can be designed as per requirement. (Optional )
• All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.

The YPM Stainless steel scrambler & un scrambler, size 48", 36", 30" & 24" diameter, with variable pitch pulley drives OR direct geared motor driven with variable speed drive, to ensure uniform flow of containers to suit different machines and purpose on line.

 

The unit is built on M. S. Square pipe frame or optional S. S. Square pipe and totally encompassed with S. S. Coverings. The S. S. Cladded aluminum cast disc, soiled guide rails; helical gear housing provides a serials and noiseless performance for a long time.

 

The variable pitch pulley ensures total and finer synchronization for incoming and out-going containers.

 

Salient Features :

• Design as per cGMP – Current Good Manufacturing Practices compliance.

• Available different model with 20”, 30”, 36”, 42” diameter of turn Table.

• Construction AISI S.S.304 quality.

• Three step pulley for different speed.

• Special self-aligning bearings ensure smooth and trouble free operation.

• Suitable for different type of container.

• S.S. elegantly matt finished body.

• Reduction gears ensure jerk free and noiseless operation.

• Matt Finished body.

 

Optional Features :

• Castor Wheel with lock

• A/c Frequency Drive(VFD)

• Acrylic Cover

• Tray for loading or unloading of container

Manual capsule filling machinethe machine is designed for filling a wide variety of formulation suitable for all classes of pharmaceutical industry. The machine is simple to operate with no variation.2. Models 100-200-300 holes gmp & stdgmp : the machine is fully made out of stainless steel 304 quality except harden and lubricant parts.Std : all parts that come into contact with filling powder are made out of stainless steel 304 quality and the un contact part are made out of mild steel duly hard chrome plated.

Application : Multi Mill is widely used for wet and dry granulation; pulverization etc. in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, and Food products etc.It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastic and Resins Industries.

 

Description :  Unit consists of S.S. 304 quality hopper and processing chamber (can be provided is S.S. 316 quality at extra cost) With beaters assembly, motor, reversible switch, DOL starter, four speed step pulley, Suitable screen with painted pillar mounted on base plate, with castors wheels.

 

Operation :  It operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to get the required size reduction. Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radically and tangentially. Finally the processed material gets collected in the container kept below the processing chamber.

 

Output and quality of the final product depends on three main factors:

• Shape of beaters (knife/impact edges),
• Speed and
• Screen.

 

Salient features : Direction of beaters can be changed by reversible switch from knife to impact forward and vice-versa. All contact parts can be easily and quickly dismantled and cleaned. Machine is designed for continuous operation. Cylindrical screen for higher output. Castors wheels provided for mobility. Flame proof electrical can be provided at extra cost. Beaters and Scrapper blades of SS 304/316 quality are provided.

We are counted among one of the eminent manufacturers and suppliers of oscillating granulator, which is fabricated using superior quality stainless steel raw material. The products are suitable for wet and dry granulation process and are complete with suitable electricity. Further, the machines areequipped with motor, reduction gear box, quick opening and locking arrangement, for changing thesieves, machine duly painted and finished.Oscillating granulator, plays an important part in the process of granulation in tablet making.All contact parts made of stainless steel 304316 quality.Gmp model is also available.