Electric Cable Making Machine #3598104

Straight line drawing machinescan be delivered in various model sizes, systems and designs. Details as for example size and number of capstans, mechanical traction forces, speed, performance and drive type etc. are fixed upon customers` request or according to project planning.

Straight Line Brings Economic Advantages

Better productivity due to higher drawing speeds in normal productionHigh degree of reliabilitysuperior wire quality due to a gentler handling of the wire during the drawing process (less wire deviations, no torsion etc.) as well as an optimised wire cooling

Easy Operation:

Better environmental conditions due to increased dust protection, air cooling required only for large diameter high carbon wiresGreater flexibility and lower current consumption due to modern drive technology.

Structure:

The equipment consists of main reduction gear box.die casing box, drawing capstan and electrical control system. The drawing blocks are vertically fixed in fabricated mild steel body. The gears are lubricated with oil.In order to lower residual heat on the surface of the block, the drawing capstans and die boxes are water cooled and air cooled

Technical Features

sensor roll controlnarrow gap Capstan cooling systemPneumatic, high speed brake systemComputer drawing systemFrequency controlled A.C.-driveDiagnostic systemDigital speed control system

Optional Features

Stripper blockRotating die holderSoap boxes with stirrersDie take- up cassettesDust suction systemsEnvironmental guardingWire diameter measuring heads

Single- block wire drawing machines can be supplied in various model sizes and either with single draft , double draft or triple draft(triple die for aluminium rod). According to purpose of utilization they consist of finishing capstans or as pre- drawing capstans.The machine body is executed in heaviest mild steel construction. The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability. The capstans are driven by high capacity worm gears.

The wet draw machine is a slip type, straight line wire drawing machine which has become the standard of the industry for the production of carbon and alloy steel wires along with non ferrous wires. The wire enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die. Dies can be fully submerged. The die-holders are machined from solid steel. Optionally the machine is equipped to spray wet-lube directly into the die and onto the drawing capstans By doing this we do not have to wait for the tank to fill before we can start the line. The exit die is fully adjustable in all directions for easy setting of cast and helix. The machine can be connected to a central lubrication system. The fill and drain of the drawing compartment is quick and ergonomic ensuring a simple and mud-free die replacement. The machine can be supplied with pre drawing blocks for better accumulations Zenith production range includes wire drawing machines with 2, 4 or 6 independent cone arrangements with a range of 7 to 24 dies, for a finished wire diameter down to minimum 0, 12mm

The OTO type continuous wire drawing machine has the characteristics of simple structure, low cost, and easy operation, and it is suitable for drawing a variety of low, medium and hi-carbon material, especially for mild steel wire, spring steel wire, welding wire and copper wire aluminum wire, etc.

The OTO type continuous wire drawing machine has the characteristics of simple structure, low cost, and easy operation, and it is suitable for drawing a variety of low, medium and hi-carbon material, especially for mild steel wire, spring steel wire, welding wire and copper wire aluminum wire, etc.

Scope Of Application:

Welding wire, welding electrode, galvanized iron wire, binding wire, copper wire.

Usage:

The set of the machine is ideal equipment for drawing wire stock of high, medium and carbon steel, as well as copper, aluminum and alloy. The machines are supplied for drawing wire in the factories such as steel wire factory, metal mesh factory and nail making factory etc.

Structure:

The equipment consists of main reduction gear box.die casing box, drawing capstan and electrical control system. The drawing blocks are vertically fixed in fabricated mild steel body. The gears are lubricated with oil.In order to lower residual heat on the surface of the block, the drawing capstans and die boxes are water cooled and air cooled

Machine Features

Each unit of OTOmachine is equipped with diebox.The drum interior water-cooling is designed with high efficiency circulation and spiral, fully filled water paths.The dieboxes employs a forced and direct circulation water cooling system.This model is suitable for wire coiling operations for low/middle/high carbon wire.Transmission System Worm and Worm wheel type gear systemsMode of speed adjustment AC frequency conversion control

Optional Features

Stripper blockRotating die holderSoap boxes with stirrersDie take- up cassettesDust suction systemsEnvironmental guardingWire diameter measuring heads

Single- block wire drawing machines can be supplied in various model sizes and either with single draft , double draft or triple draft(triple die for aluminium rod). According to purpose of utilization they consist of finishing capstans or as pre- drawing capstans.

The machine body is executed in heaviest mild steel construction.
The capstan is made of a special cast and surface treated in the accumulation area to achieve a longer durability.
The capstans are driven by high capacity worm gears.

The Capstans May Be Executed As:

Finishing capstans, to accumulate the finished wire, arranged to be taken off by a lift-off basket with grippers inside.As a pre drawing capstan with accumulation and overhead deviation transfer systems(OTO)The capstans and the drawing dies are water cooled.The die holders are combined with lubricant boxes and are adjustable in order to exactly regulate the wire running direction.The lubrication of rolls and bearings is effected via immersion,

Oil Circulating Pump (Optional)

The machine is driven by three phase motors in standard execution.Different drawing speeds can be achieved by AC frequency drives.The electrical equipment is delivered in a separate switch cabinet, completely wired and programmed

Zenith Rod break down machines are used to draw non-ferrous wire rods.
Zenith machinery are noted for their durability and productivity. Numerous machines are in regular use around the globe,

This machine was specifically designed for high speed production of wire where floor space is limited. The Zenith step cone type rbd is supplied with 4 three step drawing capstans, a finishing capstan and 13 die positions as standard. The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%.

The machine is constructed of a rigid fabricated housing comprising of four Drawing capstan shafts. The drawing capstan is supplied with three diameter steps. All pull-blocks including the capstan shaft assembly are completely enclosed. All dies are located inside the machine and spray lubrication of the wire and drawing capstan is employed, the dies being lubricated by jets at entry and exit.

This is a product between Step cone type and tandem type rod break down machine.

The Zenith step cone type rbd is supplied with 6 two step drawing capstans, a finishing capstan and 13 die positions as standard.

The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%.

The machine can also be supplied in configuration of 9Die and 11Die.

Modular design enables this machine to be supplied with 7, 10, 13 or 16 dies, dependent on the required duty. . The drawing capstans can be fitted with replaceable HCHCR or Tungsten Carbide coated rings.Tandem type machines are ideal for the drawing of high quality copper, aluminium and aluminium alloy.The drawing and the finishing capstan have a diameter of 450mm.Each drawing capstan is offset progressively along the wire line to provide a nearly straight wire entry into each die.Die holders are fully adjustable to the natural arc of the wire. The finishing die holder is of the motorised revolving type. Facilities for driving a Drive arrangement for continuous annealer are provided at the rear of the capstan shaft.The motor is positioned behind the machine and is connected by flexible couplings to an internal gearbox.Spray lubrication of the die holder and drawing capstan is employed on this machine. Dies are being lubricated by jets at entry and exit. Feed and drain connections are provided for connection to a lubricant storage system (which is not supplied).Standard equipment includes an inching pedal stretching the length of the machine and a broken wire switch.

The Trolley Rod Breakdown machine is available with 5/ 6 die positions for the production of railway contact wire. The machine is versatile with die provision for a grooved attachment at the fifth and sixth die position to impart groove in the conductor. The drawing capstans are driven by individual gearboxes connected to the main drive motors.Drafting can be changed to suit round or trolley wire sections by changing the relative block speeds.

The drawing capstans are each mounted on a reduction gearbox and the gearboxes are all supported on an individual single rigid baseframe.The motor and gearbox are mounted separately.The main machine is enclosed with a steel guard and the access to the drawing capstans is by a front guard.

Specification Of Cone Type RBD

Maximum Entry9.5mm aluminium8.0mm copperFinish Diameter1.5mm to 4.1mm diameterMaximum Finishing Speed25 m.p.sMotor power150Hp 300Hp

Specification Of Double Tandem Type RBD

Maximum Entry9.5mm aluminium8.0mm copperFinish Diameter1.5mm to 4.1mm diameterMaximum Finishing Speed25 m.p.sMotor power150Hp 300Hp

The wet draw machine is a slip type, straight line wire drawing machine which has become the standard of the industry for the production of carbon and alloy steel wires along with non ferrous wires. The wire enters the machine through the inlet by guide pulleys, through the first die and will exit the drawing compartment through the final die.

Dies can be fully submerged. The die-holders are machined from solid steel. Optionally the machine is equipped to spray wet-lube directly into the die and onto the drawing capstans By doing this we do not have to wait for the tank to fill before we can start the line.

The exit die is fully adjustable in all directions for easy setting of cast and helix.

The machine can be connected to a central lubrication system. The fill and drain of the drawing compartment is quick and ergonomic ensuring a simple and mud-free die replacement. The machine can be supplied with pre drawing blocks for better accumulations

Zenith production range includes wire drawing machines with 2, 4 or 6 independent cone arrangements with a range of 7 to 24 dies, for a finished wire diameter down to minimum 0, 12mm

Main Characteristics

Straight wire path, without transfer sheaves.Wire drawing only in one direction.High ratio between ring and wire diameter.Robust, anti-vibration steel frame.Heavy duty bearings and cone shafts.Cone shafts specially sealed to prevent bearings damages.Compact designAC main motor and slip-proof belt transmissions.Complete accessibility to all components for easy maintenance.Pre-wired, and programmed electrical cabinetAvailable with both horizontal and vertical capstans