Other Products / Services #3598104

the tubular stranding machine consists of bearing stands made of welded steel for the tube bearings. Up to reel size of 630mm .the stranding rotor is built up from welded tubes with wire guidings outside the tube. The reels are held in cradles, which are positioned inside the tube. A light beam along the complete length of the machine monitors, if the pneumatically (optional)operated reel-pintles are securely closed and the cradles are in safe condition. The machine is equipped with wire break detectors for each segment, pneumatic disk-breaks and individual drives for the stranding rotor, the capstan and the take-up. The operator's desk gives full control over parameters like rotor-speed, lay-length and production length.

usage:

it is used for the production of: copper, aluminum, aluminum alloy strand, overhead strands

main features:

machine placed on a rigide steel frame with rotor support, fixed on the floor for an easy installationtube rotating on encircling bearings or rollersmachine able to work in torsion or total back twist with the possibility of partial back twistwire back tension kept constant from full to empty spool payoffwire/strand break detector for each payoff unit(optional)spool loading/unloading by cranepneumatic pintles equipped with safety locking systemindependent driving motors for tube, capstans and takeup unitsa.c. Motors with flux vector control inverter

This machine was specifically designed for high speed production of wire where floor space is limited. The Zenith step cone type rbd is supplied with 4 three step drawing capstans, a finishing capstan and 13 die positions as standard. The use of AC inverter will give a wider finishing speeds. Drafting is at a constant 20.6%. The machine is constructed of a rigid fabricated housing comprising of four Drawing capstan shafts. The drawing capstan is supplied with three diameter steps. All pull-blocks including the capstan shaft assembly are completely enclosed. All dies are located inside the machine and spray lubrication of the wire and drawing capstan is employed, the dies being lubricated by jets at entry and exit.

We have completed our high-quality product range for mechanical descaling with this technically improved machine. Our new product is best suitable for cleaning low and high carbon as well as stainless steel wires.It is equipped with sanding belts as well as with a counter bearing. These improved features leading to much lower flyer speeds and a perfect support for the bearings.

Additionally, the Sanding belt Descaling Machine comes with standard AC motors and a round housing design avoiding dust deposits and providing a clean grinding zone.

Sanding belts of any grade may be used and in combination with our wet coating unit, it provides a perfect combination for preparation of wire surfaces; best suitable for drawing with up to 13 drafts at a maximum drawing speed up to 20 m/s.

In summary, the improved features of our Sanding Descaling Machine result in much less wear and tear of the major machine components, such as bearings, rubber coated rollers etc. for an extended life-span of your equipment.

Dead Block Coilers or Continuos Coilerare used for taking up wire and are placed behind the wire processing lines. The wire is coiled up on baskets. The speeds are automatically adjusted to the machines placed in front.

Coiling capstan dia 300 - 900 mm
Wires 0, 9 - 8, 0 mm

Machine Features

For low, medium, high carbon or stainless steel wireHorizontal or vertical axis capstan setupTilted turntable or elevator type pattern laying systemwide range of wire diametersbigger coil weight

Spoolers work in combination with wire drawing machines and are used to take up drawn wires on to rigid or collapsible machine spools according to DIN or customer standards. We offer a comprehensive series of spoolers, in several sizes for various spools and wire ranges. The spool is taken up between two pintles, one is pneumatically operated.( Cantilever arrangement is provided for small spools )

A pneumatic lifting-device with the functions lift, lower is used for the loading and unloading of the spools. This allows a quick and troublefree exchange of spools. Speed control - depending on the wire diameter - is either torque controlled or by means of a dancer unit which is installed between the drawing machine and the spooler.

All spooler functions are actuated from an operating console.

Machine Features

For low, medium, high carbon or stainless steel wireHorizontal or vertical spool axis versionPneumatic pintles with safety locking deviceMotorized traverse (optional)Manual or pneumatic wire clampsEmergency stop with pneumatic brakeSafety guardsEasy access for maintenance purposes

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