A1-foundmatic Engineers

Avadi, Tiruvallur, Tamil Nadu

The conveyor structure is made of heavy-duty mild steel or powder-coated steel for maximum durability and structural stability. It features a cleated or plain rubber/PVC conveyor belt with widths typically ranging from 400 mm to 600 mm. The conveyor length can be customized between 5 to 15 meters based on truck height and loading bay requirements. The system operates through a 3-phase electric motor with a gear reducer, delivering smooth and continuous movement. Height adjustment is achieved through a mechanical screw jack or hydraulic lift system, allowing the belt to tilt from ground level up to lorry bed height (around 2 to 3.5 meters). The unit is mounted on caster wheels or solid tires for easy mobility. Conveying capacity typically ranges from 500 to 1000 bags or cartons per hour depending on the material and incline. Safety features include emergency stop buttons, protective side guards, and optional lighting or bag counting systems

The conveyor housing is constructed from mild steel, stainless steel (SS304/SS316), or abrasion-resistant steel based on material compatibility. It features two or more helical screw shafts rotating within a common trough or tubular housing. The screws can rotate in the same or opposite direction to achieve conveying or mixing effects. Screw diameter typically ranges from 100 mm to 500 mm, and conveyor lengths can be customized up to 15 meters or more. The drive system includes geared motors with chain or gear coupling for synchronized rotation. Optional variable frequency drives (VFDs) allow speed adjustments. The system may include jacketed sections for heating/cooling, inlet hoppers, multiple discharge outlets, and cleaning ports. Bearings are externally mounted and sealed to avoid contamination. Designed for easy maintenance and reliable performance under continuous duty conditions

The structure is made from robust mild steel or powder-coated steel for long-term durability. The conveyor belt is made of rubber or PVC with cleats for grip and smooth bag movement. It operates on an electric motor with gear reduction and is controlled through a starter panel or push-button system. The conveyor height is adjustable via mechanical or hydraulic lifting mechanisms, allowing stacking heights from 8 to 25 feet or more. Standard belt width ranges from 400 mm to 600 mm, with a throughput capacity of 500 to 1000 bags per hour depending on the model. Fitted with heavy-duty caster wheels or solid rubber tires, the conveyor is easy to move and position. Safety features include emergency stop switches, side guards, and optional bag counting sensors. Power input is typically 3-phase AC supply, with customization available for diesel-driven or battery backup models.

The conveyor frame is built from powder-coated or painted mild steel for durability and long service life. It features a modular telescopic design with multiple sliding sections that can be extended or retracted as needed, typically offering a variable length from 5 to 15 meters. The conveyor belt is made of wear-resistant PVC or rubber with a width range of 600 mm to 800 mm. The system runs on electric motors with gearboxes and includes variable frequency drives (VFD) for smooth speed control. Height adjustment is possible using hydraulic or mechanical lift systems to align with different truck or dock heights. Mounted on lockable caster wheels or fixed base plates, it allows flexible placement and secure operation. The system also includes safety features like emergency stop buttons, anti-slip belts, side guards, and optional lighting or bag counting sensors. Load capacity generally ranges from 30 to 100 kg/m depending on application.

Material handling conveyors are built using a heavy-duty steel or aluminum frame, with durable components tailored to suit the load and application. Belt types may include PVC, PU, rubber, or modular plastic belts for transporting boxes, cartons, parts, and loose materials. Roller conveyors may use gravity or powered rollers, ideal for cartons or totes. The conveyor width ranges from 300 mm to 1200 mm, and lengths can be configured as per site requirements. Drive options include gear motors, drum motors, or chain-driven systems with variable speed controls. The system can be integrated with hoppers, diverters, weighing systems, or sensors for automation. Designed for easy maintenance, low noise operation, and long service life, it can be mounted horizontally, inclined, or vertically.

The conveyor structure is fabricated from stainless steel with precision-welded frames and corrosion-resistant components. It utilizes a stainless steel roller chain or slat chain that runs on hardened guide rails or wear strips made of stainless steel or UHMWPE. The system is powered by an electric geared motor with variable frequency drive (VFD) for adjustable speed control. Chain pitch, conveyor width, and length are fully customizable based on load type and application. Load capacity typically ranges from 50 kg/m to 1000 kg/m. The system includes side guides, product supports, and adjustable legs. Optional features include wash-down design, drain ports, sensor integration, and automated control panels. The conveyor operates with low noise, high strength, and excellent resistance to water, chemicals, and heat.

The conveyor structure is fabricated using stainless steel channels or box sections, with a robust roller chain drive mechanism that moves stainless steel slats, pallets, or platforms. The conveyor can be configured in straight, inclined, or L-shape layouts depending on application needs. Chain pitch, width, and load capacity are customizable, with standard widths ranging from 300 mm to 1200 mm. The drive system includes a gear motor with variable frequency drive (VFD) for speed control. The chain system runs on hardened stainless steel wear strips or UHMWPE guides for low friction and extended life. The design supports easy disassembly for cleaning, making it suitable for food-grade, pharmaceutical, and corrosive environments

This horizontal screw conveyor features a polished stainless steel shaft fitted with continuous or sectional screw flights, housed within a stainless steel trough or pipe. It is driven by a geared motor mounted at one end or center-driven for long lengths. The conveyor is available in diameters ranging from 100 mm to 400 mm or more, with lengths customizable from 1 meter up to 15 meters. Typical capacity ranges from 0.5 TPH to 25 TPH depending on the material and screw diameter. It is designed for easy cleaning and sanitation with quick-access covers, and can be operated at variable speeds using a VFD (Variable Frequency Drive). The entire structure is sealed or dust-tight, with options for inlets/outlets, hopper feeders, and inspection ports. Bearings are external and sealed to prevent contamination

The conveyor structure is fabricated from stainless steel profiles, with side rails and supports made for hygienic, rust-proof performance. It features a series of interconnected stainless steel slats or plates, which are mounted on precision roller chains and move smoothly over wear-resistant guides. The conveyor is driven by an electric geared motor, typically with a variable frequency drive (VFD) to adjust speed as per process requirements. Conveyor widths typically range from 150 mm to 1000 mm, and lengths are fully customizable. The slats can be plain, perforated, or ribbed depending on the application. Load capacity can reach up to 1000 kg/m. The system supports modular add-ons such as side guards, drip trays, cleaning ports, and transfer rollers. Designed for easy cleaning and wash-down processes, it meets GMP and FDA standards in hygienic applications