Dryers #24419

Electrically heated, made out of stainless steel 304, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.316 quality material, with 1 HP flame-proof blower motor, suitable to dry approximate 01 to 02 Kgs. of wet material at a time. ( 03 footerce design )

Special Features

• Uniformity in drying and reduction in drying time.
• Very compact unit required less space.
• Manually operated air dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine.
• Solid gaskets of silicon rubber at bottom and top of the container and at bag sealing.
• Pneumatic system for container sealing & finger bag shaking etc.
• All contact parts are made out of SS316 and general structure made out of SS304 quality material.

Optional Features

• Atmospheric inlet air is filtered by means of Pre, Micro V and Hepa Filters OR AHU with dehumidification facility & Rh or Dew point sensor.
• PLC based power panel with Touch Screen based operating panel with printer port facility.
• Pneumatically butter fly valve at inlet & exhaust air line.
• Blower motor FLAMEPROOF.
• Differential pressure gauge or transmeter across the filters and across the air discharge bag.
• Positive earthing arrangement with low voltage relay.
• A. C. Frequency drive for blower motor.

OPERATION FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.SUITABILITYThe conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.In Fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved. As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized. The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.FLUID BED DRYERElectrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & coloured in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material, with Non-Flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material.The capacity ranging from 10 / 30 / 60 / 120 / 150 / 200 / 250 Kgs., with Steam heating / electrical heating & thermal Heating facility. SPECIAL FEATURESUniformity in drying and reduction in drying time. Atmospheric inlet air is filtered by means of non woowen filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model. Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply ) Manually operated air dampers provided to control the inlet and outlet air flow. An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine. Contact parts RETARDING CHAMBER & PRODUCT CONTAINER are made out of SS304 & polished to the mirror finished and other parts are made out of SS 304 and polished to the matt finished in Gmp model & made out of m.s. & coloured in standard model. OPTIONAL( PROVIDED ON DEMAND ON EXTRA COST ) PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Pneumatic system for Lifting of product container & finger bag shaking with butter fly valve. Flameproof motor with weather proof / flameproof enclosure for operating panel.(It is recommended in steam heated model only. Power panel should be mounted out side the flameproof area.) Safe earthing arrangement with low voltage relay. Solid flow sensor monitor for monitoring the leakage in the air discharge filters. Differential pressure gauges across the air discharge bag and air inlet Hepa Filters. "PLC" based power panel with "MMI" based operating panel for process automation. , li>Extra product container with trolley for more utilization of machine. Online sampling port at product container for sampling of material without shut-off the machine. Food grade silicon gasket set. Facility of mounting of blower with motor & heating chamber with air filteration unit out side the granulation room. Steam radiator made out of m.s. SS304 / SS316 on demand. Contact parts made out of SS 316 or SS316 L instead of SS304. Pneumatically operated inlet and outlet dampers. Silencer to reduce the noise level of exhaust air. A.C. Frequency drive for blower motor. Lifting and Tipling Device for Fluid Bed Dryers Container OPERATIONThis equipment is most useful to transfer the material from container of FLUID BED DRYER to INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree. With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.SPECIAL FEATURESGMP point of view machine provided with S.S. cladding base, S.S. belt guards, S.S.cover on motor. No exposed painted surface on top of the machine. Hydraulic power pack is also covered with SS304 cover. Very less material transfer time making the next operation earlier & save time and dust free system save environment of working area. The system can be operate by single operator. Contact parts SS304 provided as a standard. SS 316 can be provided as a optional facility. This equipment is most useful to transfer the material from container of FLUID BED DRYER to INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree. With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.SPECIAL FEATURESGMP point of view machine provided with S.S. cladding base, S.S. belt guards, S.S.cover on motor. No exposed painted surface on top of the machine. Hydraulic power pack is also covered with SS304 cover. Very less material transfer time making the next operation earlier & save time and dust free system save environment of working area. The system can be operate by single operator. Contact parts SS304 provided as a standard. SS 316 can be provided as a optional facility.

OPERATION FLUID BED DRYERis designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.SUITABILITYThe conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.In Fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved. As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized. The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.FLUID BED DRYERElectrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & coloured in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material, with Non-Flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material.The capacity ranging from 10 / 30 / 60 / 120 / 150 / 200 / 250 Kgs., with Steam heating / electrical heating & thermal Heating facility. SPECIAL FEATURESUniformity in drying and reduction in drying time. Atmospheric inlet air is filtered by means of non woowen filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model. Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply ) Manually operated air dampers provided to control the inlet and outlet air flow. An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine. Contact parts RETARDING CHAMBER & PRODUCT CONTAINER are made out of SS304 & polished to the mirror finished and other parts are made out of SS 304 and polished to the matt finished in Gmp model & made out of m.s. & coloured in standard model. OPTIONAL( PROVIDED ON DEMAND ON EXTRA COST ) PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Pneumatic system for Lifting of product container & finger bag shaking with butter fly valve. Flameproof motor with weather proof / flameproof enclosure for operating panel.(It is recommended in steam heated model only. Power panel should be mounted out side the flameproof area.) Safe earthing arrangement with low voltage relay. Solid flow sensor monitor for monitoring the leakage in the air discharge filters. Differential pressure gauges across the air discharge bag and air inlet Hepa Filters. "PLC" based power panel with "MMI" based operating panel for process automation. Extra product container with trolley for more utilization of machine. Online sampling port at product container for sampling of material without shut-off the machine. Food grade silicon gasket set. Facility of mounting of blower with motor & heating chamber with air filteration unit out side the granulation room. Steam radiator made out of m.s. SS304 / SS316 on demand. Contact parts made out of SS 316 or SS316 L instead of SS304. Pneumatically operated inlet and outlet dampers. Silencer to reduce the noise level of exhaust air. A.C. Frequency drive for blower motor. Lifting and Tipling Device for Fluid Bed Dryer's Container OPERATIONThis equipment is most useful to transfer the material from container of FLUID BED DRYER to INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree. With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.SPECIAL FEATURESGMP point of view machine provided with S.S. cladding base, S.S. belt guards, S.S.cover on motor. No exposed painted surface on top of the machine. Hydraulic power pack is also covered with SS304 cover. Very less material transfer time making the next operation earlier & save time and dust free system save environment of working area. The system can be operate by single operator. Contact parts SS304 provided as a standard. SS 316 can be provided as a optional facility.

INTRODUCTION CHITRA drying oven is specially designed for Pharmaceuticals, Food, Chemicals, Paints, Textiles & other industries. It is well accepted for economical drying of granules, powder , food material & chemicals. CONSTRUCTION "CHITRA"Drying oven is fabricated out of rigid angle iron frame with double walled panels insulated with best quality compressed fibre glass and with a rigid door fitted with strong hings and best choosen locking arrangement. A control panel is fixed in front of the oven to facilitate the operation easily. It has a large working space and is available, manufacturing from mild steel & in good finishing outside with synthetic enamel colour & inside painted with heat resistent paint to resist temperature up to 300 degree, in Standard Model. It is also manufacture completely from SS304 or SS316 ( As per customer requirement ) in GMP Model & polished to the mirror finish from inside & matt finish from outside. DESCRIPTION The Drying ovens are normally available with choice of heating mode, as electrically heated / steam heated & thermic fluid heated. In electrically heated model, digital temperature controller provided with digital timer to facilitate working day and night. In steam & thermic fluid heated model, digital temperature indicator is provided with digital timer , but the temperature controller is not supplied with the machine. AIR CIRCULATION A highly effective recirculating air system is provided. The heated air, is recirculated with fresh air in selected proportions for optimum drying. The system is designed so that the materials at the top & the bottom dry simultaneously. Uniform air circulation, controlled temperature, sturdy construction and large working space are the valuables of the oven which is suitably designed to cover wide temperature range, loading and unloading is faster and simple. In higher capacities trays trolley rolls in and out of the chamber. For continuous operation a spare trolley can be had for loading while the drying cycle is taking place. CONTROLLED TEMPERATURE & TIME Digital temperature controller with digital timer are supplied to facilitate working day and night. OPTIONFlame proof fittings and motor. S.S.304 / S.S. 316 Trays. APPLICATIONPharmaceutical, food, chemicals and other industies.

OPERATION FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.SUITABILITYThe conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.In Fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved. As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized. The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products. The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.FLUID BED DRYERElectrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & coloured in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material, with Non-Flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material.The capacity ranging from 10 / 30 / 60 / 120 / 150 / 200 / 250 Kgs., with Steam heating / electrical heating & thermal Heating facility. SPECIAL FEATURESUniformity in drying and reduction in drying time. Atmospheric inlet air is filtered by means of non woowen filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model. Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply ) Manually operated air dampers provided to control the inlet and outlet air flow. An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine. Contact parts RETARDING CHAMBER & PRODUCT CONTAINER are made out of SS304 & polished to the mirror finished and other parts are made out of SS 304 and polished to the matt finished in Gmp model & made out of m.s. & coloured in standard model. OPTIONAL ( PROVIDED ON DEMAND ON EXTRA COST ) PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products. Pneumatic system for Lifting of product container & finger bag shaking with butter fly valve. Flameproof motor with weather proof / flameproof enclosure for operating panel.(It is recommended in steam heated model only. Power panel should be mounted out side the flameproof area.) Safe earthing arrangement with low voltage relay. Solid flow sensor monitor for monitoring the leakage in the air discharge filters. Differential pressure gauges across the air discharge bag and air inlet Hepa Filters. "PLC" based power panel with "MMI" based operating panel for process automation. Extra product container with trolley for more utilization of machine. Online sampling port at product container for sampling of material without shut-off the machine. Food grade silicon gasket set. Facility of mounting of blower with motor & heating chamber with air filteration unit out side the granulation room. Steam radiator made out of m.s. SS304 / SS316 on demand. Contact parts made out of SS 316 or SS316 L instead of SS304. Pneumatically operated inlet and outlet dampers. Silencer to reduce the noise level of exhaust air. A.C. Frequency drive for blower motor. Lifting and Tipling Device for Fluid Bed Dryers Container OPERATIONThis equipment is most useful to transfer the material from container of FLUID BED DRYER to INTERMEDIATE PRODUCT CONTAINER. With help of this equipment dust free and very speedy material transfer from FBD bowl is possible. The equipment is equipped with one cone type container which is provided with clamping hooks to clamp the FBD bowl, rubber gasket for air tight fitting between FBD bowl and cone type container. The container is also have a butterfly valve at bottom to drain the material in required IPC or any other container. The hydraulic system (power pack unit with cylinder) is provided to lift the complete assembly with FBD bowl and tilt the pair of cone type container and FBD bowl at 180 degree. With help of the hooks first clamp the FBD bowl with cone type container. Lift the whole assembly with FBD bowl at a desirable height. With help of hydro-mechanical system tilt the whole assembly at 180 degree. Finally all the material which was in the FBD bowl is transfer in cone container. Discharge the material in IPC or any other hopper, with help of butterfly valve which is provided at discharge of cone type container.SPECIAL FEATURESGMP point of view machine provided with S.S. cladding base, S.S. belt guards, S.S.cover on motor. No exposed painted surface on top of the machine. Hydraulic power pack is also covered with SS304 cover. Very less material transfer time making the next operation earlier & save time and dust free system save environment of working area. The system can be operate by single operator. Contact parts SS304 provided as a standard. SS 316 can be provided as a optional facility.

Fluid Bed Multi Technology FBMTSpecial Features

• 2 bar sock resistance construction.
• All contact parts made out of SS316.
• All motor are of flameproof.
• Inside of the all contact parts will be @ mirror finish and outside of all contact parts @ matt finish.
• Rh trans-meter at AHU.
• Inlet, outlet & product bed temperature sensors.
• Differential pressure trans-meter for Filter bag & differential pressure gauge for Hepa filter at AHU.
• A.C. Frequency drive for all motors.
• Sampling port at product container.
• Quick opening system for container sieve.
• CIP port and nozzles.
• Material charging ports , suitable for gravity and vacuum.
• PLC based power panel with touch screen based operating panel for automated process controls.
• Wash water drain port with valve at inlet plenum.
• All rubber gaskets of silicon.
• All light and sight glass with T/C clamp facility.
• Pneumatic inflatable gaskets at bottom and top of the product container, top of the expansion chamber and for air discharge bag sealing.
• CGMP construction.

Optional Feature Which will be provide at extra cost, If Required :

• Dew Point Sensor at inlet air duct, instead of Rh sensor at AHU.
• Velocity Trans-meter for CFM measurement.
• Differential Trans-meter instead differential pressure gauge at AHU and
• Differential Pressure Trans - Meter for container sieve.
• Jacketed Vessel instead of non jacketed. (for Solution Preparation.).
• Flameproof Motor & Flameproof enclosure for panel for Solution Preparation Vessel.
• Wet Scrubber at exhaust air.
• Steam & Chilled Water Controlling Valve.
• Peristaltic Pump of Master Flex-USA make instead of Indian make.
• Flow Meter at Solution Spray System. [ Emersion make ( USA ) Coriolis Type.]
• Flameproof/Weatherproof Enclosure for Touch Screen.
• Additional Duct per 1 Meter Non insulated / Insulated.
• Solid flow monitoring system.
• Reduce capacity bowl for top spray & bottom spray.