Suzhou Youlian Textile Equipment Technology Co., Ltd

Suzhou, China

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy Poland Belgium. Britain and other imported woolen textile machinery parts.

Product overviewThe important function of dividing roller is to divide the web transmitted by the doffer and form small ribbons on the tapes. The dividing roller is mainly composed of dividing slices and dividing shaft.

Product features

• There are many dividing slices on a dividing shaft. For example, 90 slices are used the standard 80 inch dividing roller. The middle slices are the same, except the two slices on both sides of the shaft. The uniformity of web dividing requires the consistency of the numbers of slice which requires high-precision processing.
• The dividing shaft is made of 4oCr steel, after aging treatment, it can effectively increase hardness strength and reduce internal stress. The product is more durable, Iow repair rate, reduce the unplanned shutdown of the customer.

Scope of applicationIt is suitable for all kinds of carding machines, and can be customised according to customer size.

The machine makes use of the principle of negative pressure to extract the used lubricating oil from spindle insert After filtering the used lubricating oil through the high precision filter, the machine automatically and quantitatively added to the spindle insert., and completes the cleaning of the inner part of the spindle insert. This process takes only 3-5 seconds.

 

Major structural composition :

• Cleaning nozzle

• Motor

• Vacuum pump

• High precision filter

• Oil tank

• Oil pipe

• Base

• Shell and so on.

 

Operation steps

• Firstly add 8L lubricating oil into the oil tank.

• Connect to the 380V three-phase power supply and switch on the power.

• Put the cleaning nozzle onto the spindle insert and press it for 3-5 seconds

 

Product advantages

• With negative pressure, the new lubricating oil is injected into the spindle insert while the used lubricating oil is extracted, thus it is thoroughly cleaned .

• With negative pressure, the safety factor is higher.

• Only 1 tank and 1 cleaning nozzle, the operation is more simple and faster.

• The time for cleaning and refueling is short and the efficiency is high.

• The machine uses less vulnerable parts, stable performance and low failure rate

• After filtrating through high precision filter, the used lubricating oil can be reused; the consumption of oil is small, the cost of use is reduced, and the energy saving and environmental protection can be realized.

• This machine is the patented product designed by You Lian for domestic woolen textile enterprises, cost-effective.

 

Scope of application : This machine is suitable for cleaning spindle insert of high speed roller bearing spindle on spinning machine, double twister, twister and other textile equipments and positioning quantitative refueling.

Servo Controlled Tangential Belt Mule Spinning Machine YZJ-1 can spin wool, cashmere, rabbit hair, Ma Haimao, alpaca, blends a variety of fiber knitted and woven yarn

 

Product advantage

• It is suitable for spinning wool, cashmere, alpaca, rabbit hair, blended fiber materials.

• Using the state-of-the-art SIEMENS SIMOTIOND controller, the equipment is stable and efficient.

• Independent developing the unique cop shaping algorithm. Make the yarn more compact.

• Tangential belt transmission, yarn twist distribution is uniform, strong strength

• Segmented draftingYarn evenness is uniform, low dispersion rate.

• The low deviation rate of yarn count

• Energy saving, green environmental protection.

• Intelligent maintenance services to reduce unplanned downtime.

• Less vulnerable parts and long service life.

 

Technical Characteristics

• The machine adopts the state-of-the-art motion controller-SIMOTION D DRIVE BASED to guarantee seamless integration between drive control, logic control and complicated algorithm, which are based on the integration design of drive control, logic control and the advanced algorithm. Also it makes the machine running coordinately and accurately and realizes the synchronization, smooth, efficiency, stability of the machine by unique mechanical design.

• Unwinding cam control, yarn forming cam control and yarn tension control are realized by the original algorithm. It makes yarn shock-free during unwinding and the movement of forming bow more accurate in the process of winding in favor of winding tension control. The surface of yarn is more clean and exquisite.

• Compared with drum structure, spindles driven by tangential belt effectively save energy with less interia. The whole machine can reduce the energy consumption by one third to two thirds. The transmission difference of spindles and spindle slippage is little by tangential belt, which effectively decrease the percentage of twist deviation and the twist irregularity. Winding has enveloping layer and winding layer, which makes the yarn not easily fall off and improves the density of package. It has good winding forming under any circumstances which is more helpful for yarn-reversal in the next procedure.

• The machine has adopted the forming control algorithm that is relatively independent. It is suited for different ring bobbins. Shape parameter of cop and carriage length can also be set. Therefore, it provides more reasonable solutions for different ring bobbins. For example, in order to make the yarn-reversal easy, users can set the shape of yarn into dumpy if they need high tension. Conversely, if users need less tension they can choose lanky. The machine adopts the synchronizing system of tension and winding to better control the tension with trend control. It can spin one or two laps only, which is more convenient for carriage test, trial production of small batches and exchange.

• It has the extensible function to increase or decrease the quantity and the type of movement mechanism. It provides more extensible possibility to satisfy more application requirements for customers in the future. The machine is equipped with network interface to realize the communication with the internet. It can share the productive and technological parameters with the computer so as to provide the interface to realize the MES and ERP system.

• There are fewer wearing parts on the machine and all of them are transmission components.

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy. Poland. Belgium. Britain and other imported woolen textile machinery parts.

Product overviewGrinding roller is an important auxiliary tool for carding machine, cladding with emery belt, used for sharpening of needle clothing, simple and practical, easy to operate.

Product featuresThe grinding roller select and use high quality alloy steel material, with high concentricity and low disturbing curvature error , small vibration, good dynamic and static equilibrium. The effect of evenness and sharpness is remarkable.

Scope of applicationIt is suitable for all kinds of carding machines, and can be customized according to customer size.

The status of the wool card clothes can affect the quality of the yarns. To improve the quality and efficiency of grinding wool card clothes, we have introduced the high-speed grinding machines which are widely applied in the wool textile industry and thus consequently enhance the yarn quality.

 

Product advantage

• Suitable for a series of carding machines.

• With the function of surface grinding, side grinding and polishing.

• Stable qualityhigh precisionconvenient usehigh speed grinding machine solutions.

• The reciprocating guideway is not easy to be abrasedthe structure is simple, the maintenance cost is low.

 

Product function

• Surface grinding function : The steel needle on the elastic needle cloth can be made smooth after the change of the angle on the elastic cloth, and the angle of the steel needle is always the same. The actual operation as shown in the figure, the grinding head conducts reciprocating motion, grinding wheels are installed respectively on the grinding wheel shaft at two sides of the grinding head.

• Side grinding function : After surface grinding process onto the elastic cloth needle. The process of side grinding can be conducted onto the side of the needle, the sharpness of the needle top will be restored after this process. The actual operation as shown in the figure, the grinding head conducts reciprocating motion, 2 groups of side grinding wheels are installed respectively on the grinding wheel shaft at the both sides of grinding head, each group has 4 side grinding wheels. The side grinding wheels are inserted into the space between needles and frict the upper part of the needles with high speed rotation to realize the sharpness requirements.

• Polishing function : After side grinding process onto the upper part of the needles . The process of polishing can be conducted onto the needles in order to eliminate the burrs. The actual operation as shown in the figure, the grinding head conducts reciprocating motion, 2 groups of polishing brushes are installed respectively on the grinding wheel shaft at the both sides of grinding head, each group has 4 polishing brushes. The polishing brushes are inserted into the space between needles and frict the upper part of the needles with high speed rotation to realize the smooth requirements.

 

Scope of application : Used in a series of carding machines

Details :

• The middle of carriage on the machine has advantages of simple structure, steady transmission. It can reduce the consumption of spare parts and greatly reduce maintenance costs.
• The electrical part of the machine using AC frequency inversion, stepping drive technology and closed loop control to feedback data timely and fix them immediately. It can realize the harmony operation of carriage, spindle, roller and shaping to control the cop’s twist, drafting and drawing effectively. The shape and tightness of cop can be changed by parameter settings.
• Carriage stretch is 19003000MM, No. of spindles are 490792. The machine removes most of the complicated transmission mechanism of mechanical mule. It is centrally controlled by PLC, comprised of digital module, encoder, sensor and related electric components that control 3 frequency inverters and a step driver. The frequency inverter and step driver also control 3 motors and a step motor to make the whole machine move for spinning automation.

Technical Characteristics :

• Numerical control mule spinning with tangential belt greatly raises the efficiency compared with mechanical mule. The comprehensive output can increase 10%-30% which depends on the different types of yarn.
• Process parameters can be set via the touch panel. It is easy to operate, safe and reliable. Modular design enables users quickly master the operation of machine even non-technical staff and it is more helpful for wool textile enterprise to hire workers.
• It can reduce the maintenance time and frequency on the machine, as well as the requirement of spare parts.
• The machine uses closed loop control to feedback data timely and fixes them immediately. It adopts modular design and makes each mechanism move independently. Mechanisms cooperate closely during running and enable the control of subdivision index more accurate after using closed loop control. It can be used in different types of yarn and improve the quality.
• Adopting AC frequency inversion, the machine transmit steady with good energy-saving effect and high reliability.
• The machine uses tangential belt to twist to guarantee the regularity. On the other hand, tangential belt has the advantages of light, flexible and long service life. It can reduce the electricity power and cost correspondingly.
• The machine with alarm function can monitor the electrical components on the device in real time. Warning troubleshooting guide graphics automatically appear when an alarm occurs. Non-technical staff also can solve the problem according to the guide when the machine fails to work.
• The machine comes equipped with a remote monitor. Our technical staff can offer tele-maintenance service only by a telephone line of the electrical control cabinet.

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy, Poland, Belgium, Britain and other imported woolen textile machinery parts.

Product overviewThe gearbox is used to change the speed of the work roller on the cylinder of the carding machine.

Product featuresIt is driven by cylinder, changing the speed of the work roller by changing the size of the sprocket on the shaft of the gearbox, thus affecting the speed ratio. Increasing the size of sprocket to strengthen the carding and vice versa. Easy to change simple operation and safe usage.

Scope of applicationIt is suitable for all kinds of carding machines, and can be customized according to customer size.

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy, Poland,   Belgium, Britain and other imported woolen textile machinery parts.

Product overviewThe doffer transmission gear is driven by the cylinder belt disc which drives the motion of doffer via a gear box.

Product featuresAdopt high quality cast iron, stable structure, smooth operation.

Scop of applicationIt is suitable for all kinds of carding machines, and can be customized according to customer size.

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy Poland Belgium. Britain and other imported woolen textile machinery parts.

Product overviewThe suction blower is an important part of carding machine. The web from D doffer is bunching into rove through tape condenser. The roves formed by the thinner web on both sides of take-up roller is introduced into the suction vent and enters the suction blower. They will be chopped into scrap by the relative motion between the fixed blade and active blade and sent back the scale hopper and reprocessed to form the web mixed with the raw material.

Product featuresThe key to evaluate the performance of a suction blower is the blade cutting effect and the suction air flow.

• We developed the new generation of suction blower products. Not only in appearance design and material quality, but also in the production engineering improvement and innovation. Our products have been tested and used by customers. It has achieved satisfactory results.

• The blade is the core part of the suction blower. The excellence of blade quality is to ensure cutting rove more uniform. knotting and hold-up fiber free. It is easier to reused.
  • The blades are made of aluminum parts instead of iron castings, and the blades are lighter, effectively reducing the impact on suction and lower energy consumption. With bigger suction air flow and high efficiency three phase asynchronous motor, it solves the problem that the chopped roves choke the pipeline due to insufficient suction.
  • The suction blower shell is made of aluminum material, which is lighter and easy to transport and installation. Our product quality is stable and reliable, cost-effective, reducing the products life-cycle cost ; Moreover, spare parts are routinely stocked to meet customer needs in time.

Scope of applicaionUniversal products, suitable for all kinds of carding machines, regular stock.

We can provide the spare parts for a complete series of woolen carding machines made in Japan, Germany, Italy, Belgium and U.K. etc. as well as the customized services to the customers. These are only some of our products, if you need more information, please dont hesitate to contact us. Or click on the link below to get it:http://yun.baidu.com/share/link?shareid=4208543687&uk=3181347561#list/path=%2F

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy Poland Belgium Britain and other imported woolen textile machinery parts.

Product overviewThe fancy roller, also known as the raising roller, covers the clothing that corresponds to the number of needles. The cylinder surface fibers are raised on-stream.

Product features

• The fancy roller is one of the key components of the carding machine, that has the high requirement of precision.
• The fancy roller is generally made of aluminum alloy material with high concentricity and low disturbing curvature error. The static and dynamic equilibrium is adjusted the ideal status. The fiber on the surface of the cylinder is fully uniform to raising. The weight of the product is light and convenient for operators to carrying in and out of the frame.

 

Scope of applicationsIt is suitable for all kinds of carding machines, and can be customized according to customer size.

Manufacturing advantages

• Thirty years experience in precision manufacturing, Full range of processing machineries, is committed to provide customers with perfect products.
• Capable of producing a full range of kyowa woolen textile machinery accessories manufacturers. Also provide Italy, Poland, Belgium, Britain and other imported woolen textile machinery parts.

Product overviewThe fancy cover] covers onto the fancy roller to prevent the fibers from flying.

Product featuresThe product is made of high quality carbon steel with reasonable and stable structure. The radian shape of fancy cover is compatible with the fancy roller. The air flow is stable and the flying fibers is reduced.

Scope of applicationIt is suitable for all kinds of carding machines, and can be customized according to customer size.